Bard HL5S2KA User Manual

Size:
475.11 Kb
Download

WALL MOUNTED PACKAGE

AIR CONDITIONER

REPLACEMENT

Models:

 

PARTS MANUAL

 

 

HA4S3KA HL4S2KA

 

HA5S3KA HL5S2KA

 

 

General Notes

Revised and/or additional pages may be issued from time to time.

A complete and current manual consists of pages shown in the following contents section.

Important

Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.

Contents

 

 

Description

 

Page

Cabinet Components - Right Hand

 

 

Exploded View ..........................

2

Usage List (HA4 & 5S3) ............

4

Cabinet Components - Left Hand

 

 

Exploded View ..........................

5

Usage List (HL4 & 5S2) ............

7

Functional Components - RH (shown) / LH (mirrored)

 

 

Exploded View ..........................

8

Usage List (Right Hand)............

9

Usage List (Left Hand) .............

10

Control Panel - RH (shown) / LH (mirrored)

 

 

Exploded View .........................

11

Usage List (Right Hand)...........

12

Usage List (Left Hand) .............

13

Blower Assembly - Right & Left Hand

 

 

Exploded View .........................

14

 

Usage List ................................

14

Bard Manufacturing Company, Inc.

Manual:

2110-1405A

 

Bryan, Ohio 43506

Supersedes:

2110-1405

Since 1914...Moving ahead, just as planned.

File:

Tab 16

Date:

07-25-12

 

 

 

 

 

 

 

Manual

2110-1405A

 

 

Page

1 of 12

CABINET COMPONENTS

Manual

2110-1405A

Page

2 of 12

CABINET COMPONENTS

Drawing

 

 

No.

Part No.

Description

HA4S3KA

HA5S3KA

1

S127-342-4

Lower Base

X

X

1

S127X405 3

Lower Base

X

X

 

 

 

 

 

2

S500-316-*1

Left Side

X

X

2

S500-545

2

Left Side

X

X

2

S500-543

3

Left Side

X

X

 

 

 

 

 

3

S500-315-*1

Right Side

X

X

3

S500-546

2

Right Side

X

X

3

S500-544

3

Right Side

X

X

 

 

 

 

 

 

4

S508-129

 

Back

X

X

4

S508-229

2

Back

X

X

4

S508-228

3

Back

X

X

 

 

 

 

 

5

S506-142-*1

Top

X

X

5

S506-251

2

Top

X

X

5

S506-274

3

Top

X

X

 

 

 

 

 

6

S515-144-*1

Upper Front

X

X

6

S515-142

2

Upper Front

X

X

6

S515-162

3

Upper Front

X

X

 

 

 

 

 

7

S553-383-*1

Vent Option Door

X

X

7

S553-408-*1

Vent Option Door with ERV

X

X

7

S552-456

2

Vent Option Door

X

X

7

S553-449

3

Vent Option Door

X

X

 

 

 

 

 

8

118-052-*1

Condenser Grille

X

X

8

118-080

2

Condenser Grille

X

X

8

118-078

3

Condenser Grille

X

X

 

 

 

 

 

9

118-058-*1

Side Grille

2

2

9

118-081

2

Side Grille

2

2

9

118-079

3

Side Grille

2

2

 

 

 

 

 

10

S521X258

Condenser Partition

X

X

 

 

 

 

 

 

11

S523-125

 

Drain Pan Assembly

X

X

 

 

 

 

 

 

12

121X216

 

Blower Partition

X

X

 

 

 

 

 

13

Control Panel Assy.

See Control Panel Assembly Drawing and Parts List

X

X

 

 

 

 

 

 

14

S132-114

 

Control Panel Cover (Inner)

X

X

14

S132-183

 

Control Panel Cover (Inner)

 

 

 

 

 

 

 

15

S533-113-*1

Control Panel Cover (Outer)

X

X

15

S533-185

2

Control Panel Cover (Outer)

X

X

15

S533-195

3

Control Panel Cover (Outer)

X

X

 

 

 

 

 

16

S153-218-*1

Disconnect Access Door

X

X

16

S153-387

2

Disconnect Access Door

X

X

16

S153-405

3

Disconnect Access Door

X

X

 

 

 

 

 

 

17

125-050

 

Fan Shroud

X

X

17

125-062

3

Fan Shroud

X

X

 

 

 

 

 

 

18

113-140

 

Bottom Mounting Bracket

X

X

 

 

 

 

 

 

19

137-209

 

Fill

X

X

 

 

 

 

 

 

20

131X099

 

Filter Tray

X

X

 

 

 

 

 

 

21

105X877

 

Left Side Support

X

X

 

 

 

 

 

 

22

147-046

 

Left Evaporator Support

X

X

 

 

 

 

 

24

S111X034

Outlet Air Frame Assembly

X

X

 

 

 

 

 

 

25

105X878

 

Right Side Support

X

X

 

 

 

 

 

26

S143-042-*1

Right Side Cover Plate (Outer)

X

X

26

S143-105

2

Right Side Cover Plate (Outer)

X

X

26

S143-125

3

Right Side Cover Plate (Outer)

X

X

 

 

 

 

 

 

27

135-129

 

Heat Shield

X

X

 

 

 

 

 

28

113-150-*1

Top Rain Flashing

X

X

28

113-359

3

Top Rain Flashing

X

X

 

 

 

 

 

30

S553-384-*1

Filter Door Assembly

X

X

30

S552-457

2

Filter Door Assembly

X

X

30

S553-450

3

Filter Door Assembly

X

X

 

 

 

 

 

 

31

S536-258

 

Condenser Partition Blank-OffPlate

X

X

 

 

 

 

 

 

1EXterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.

2

Note: Exterior cabinet parts are manufactured from aluminum Code "A"

NS = Not Shown

 

3Note: Exterior cabinet parts are manufactured from stainless steel Code "S"

Manual

2110-1405A

Page

3 of 12

CABINET COMPONENTS

Manual

2110-1405A

Page

4 of 12

CABINET COMPONENTS

Drawing No.

Part No.

Description

HL4S2KA

HL5S2KA

1

S127-403-4

Lower Base

X

X

1

S127Y369 3

Lower Base

X

X

2

S500-367-*1

Right Side

X

X

2

S500-547

2

Right Side

X

X

2

S500-681

3

Right Side

X

X

3

S500-368

1

Left Side

X

X

3

S500-548

2

Left Side

X

X

3

S500-682

3

Left Side

X

X

4

S508-129

1

Back

X

X

4

S508-229

2

Back

X

X

4

S508-228

3

Back

X

X

5

S506-142-*1

Top

X

X

5

S506-251

2

Top

X

X

5

S506-274

3

Top

X

X

6

S515-144-*1

Upper Front

X

X

6

S514-142

2

Upper Front

X

X

6

S514-162

3

Upper Front

X

X

7

S553-383-*1

Vent Option Door

X

X

7

S552-456

2

Vent Option Door

X

X

7

S553-449

3

Vent Option Door

X

X

8

118-053

1

Condenser Grille

X

X

8

118-082

2

Condenser Grille

X

X

8

118-091

3

Condenser Grille

X

X

9

118-058

1

Side Grille

2

2

9

118-081

2

Side Grille

2

2

9

118-079

3

Side Grille

2

2

10

S521Y258

Condenser Partition

X

X

11

S523-137

 

Drain Pan

X

X

12

121Y216

 

Blower Partition

X

X

13

Control Panel Assembly

See Control Panel Assembly

X

X

Drawing & Parts List

 

 

 

 

 

14

S132-114

 

Control Panel Cover (Inner)

X

X

15

S533-140-*1

Control Panel Cover (Outer)

X

X

15

S533-186

2

Control Panel Cover (Outer)

X

X

15

S533-203

3

Control Panel Cover (Outer)

X

X

16

S153-218-*1

Disconnect Access Door

X

X

16

S153-387

2

Disconnect Access Door

X

X

16

S153-405

3

Disconnect Access Door

X

X

17

125X050

 

Fan Shroud

X

X

17

125-062

3

Fan Shroud

X

X

18

113-140

 

Bottom Mounting Bracket

X

X

19

137-209

 

Fill

X

X

20

BFAD-5

 

Fresh Air Damper Assembly

X

X

22

131Y099

 

Filter Tray

X

X

23

105Y878

 

Left Side Support

X

X

24

147-046

 

Left Evaporator Support

X

X

25

135-128

 

Raceway

2

2

26

S111Y034

Outlet Air Frame Assembly

X

X

27

105Y877

 

Right Side Support

X

X

28

S143-042-*1

Right Side Cover Plate (Outer)

X

X

28

S143-105

2

Right Side Cover Plate (Outer)

X

X

28

S143-125

3

Right Side Cover Plate (Outer)

X

X

29

135-129

 

Heat Shield

X

X

30

113-150-*1

Top Rain Flashing

X

X

30

113-359-*3

Top Rain Flashing

X

X

31

S553-384-*1

Filter Door Assembly

X

X

31

S552-457

2

Filter Door Assembly

X

X

31

S553-450

3

Filter Door Assembly

X

X

NS

S536-498

 

Condenser Partition Block Off Plate

X

X

1EXterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.

2Note: Exterior cabinet parts are manufactured from aluminum Code "A"

3Note: Exterior cabinet parts are manufactured from stainless steel Code "S"

NS = Not Shown

Manual

2110-1405A

 

Page

5 of 12

FUNCTIONAL COMPONENTS — RH (Shown) / LH (Mirrored)

Manual

2110-1405A

Page

6 of 12

FUNCTIONAL COMPONENTS — Right Hand

Drawing No. Part No.

Description

HA4S3KA

HA5S3KA

1

8000-382

Compressor

X

 

1

8000-385

Compressor

 

X

 

 

 

 

 

2

S900-273-002

Blower Assembly

X

 

2

S900-273-003

Blower Assembly

 

X

 

 

 

 

 

3

8200-004

Fan Motor Mount

X

X

 

 

 

 

 

4

5151-027

Fan Blade

X

X

 

 

 

 

 

5

8105-039

Condenser Motor

X

X

 

 

 

 

 

6

5051-129BX

Condenser Coil

X

X

 

 

 

 

 

7

5060-122BX

Evaporator

X

X

 

 

 

 

 

8

905-0351

TXV Assembly

X

 

8

905-0352

TXV Assembly

 

X

 

 

 

 

 

9

800-0342

Cooling Distributor

X

X

 

 

 

 

 

10

7004-016

20" x 30" x 1" Disposable

X

X

10

7003-030

20" x 30" x 1" Washable

X

X

10

7004-027

20" x 30" x 2" Pleated Filter

X

X

 

 

 

 

 

11

1171-022

1/4 Turn Fastener

X

X

 

 

 

 

 

12

1171-024

1/4 Turn Retainer

X

X

 

 

 

 

 

13

1171-023

1/4 Turn Receptacle

X

X

 

 

 

 

 

14

1804-0386

Low Pressure Switch (Flare)

X

X

 

 

 

 

 

15

8406-112

Low Ambient Control (Flare)

X

X

 

 

 

 

 

16

1804-0462

High Pressure Switch (Flare)

X

X

 

 

 

 

 

17

8605-017

Crankcase Heater

X

X

 

 

 

 

 

19

3000-1222

Compressor Power Lead

X

X

 

 

 

 

 

20

3000-1223

Compressor Staging Solenoid Lead

X

X

 

 

 

 

 

21

5201-002

Liquid Line Filter Drier

X

X

 

 

 

 

 

NS

5202-022

Accumulator

X

X

 

 

 

 

 

Manual

2110-1405A

Page

7 of 12

FUNCTIONAL COMPONENTS — Left Hand

Drawing No. Part No.

Description

HL4S2KA

HL5S2KA

1

8000-382

Compressor

X

 

1

8000-385

Compressor

 

X

 

 

 

 

 

2

S900-273-002

Blower Assembly

X

 

2

S900-273-003

Blower Assembly

 

X

 

 

 

 

 

3

8200-004

Fan Motor Mount

X

X

 

 

 

 

 

4

5151-027

Fan Blade

X

X

 

 

 

 

 

5

8105-039

Condenser Motor

X

X

 

 

 

 

 

6

5051-166BX

Condenser Coil

X

X

 

 

 

 

 

7

5060-122BX

Evaporator

X

X

 

 

 

 

 

8

905-0539

TXV Assembly

X

 

8

905-0540

TXV Assembly

 

X

 

 

 

 

 

9

800-0342

Cooling Distributor

X

X

 

 

 

 

 

10

7004-016

20" x 30" x 1" Disposable

X

X

10

7003-030

20" x 30" x 1" Washable

X

X

10

7004-027

20" x 30" x 2" Pleated Filter

X

X

 

 

 

 

 

11

1171-022

1/4 Turn Fastener

X

X

 

 

 

 

 

12

1171-024

1/4 Turn Retainer

X

X

 

 

 

 

 

13

1171-023

1/4 Turn Receptacle

X

X

 

 

 

 

 

14

1804-0386

Low Pressure Switch (Flare)

X

X

 

 

 

 

 

15

8406-112

Low Ambient Control (Flare) 1

X

X

 

 

 

 

 

16

1804-0462

High Pressure Switch (Flare)

X

X

 

 

 

 

 

17

8605-017

Crankcase Heater

X

X

 

 

 

 

 

19

3000-1222

Compressor Power Lead

X

X

 

 

 

 

 

20

3000-1223

Compressor Staging Solenoid Lead

X

X

 

 

 

 

 

21

5201-002

Liquid Line Filter Drier

X

X

 

 

 

 

 

22

5202-022

Accumulator

X

X

 

 

 

 

 

= Optional

Manual

2110-1405A

Page

8 of 12

CONTROL PANEL — RH (Shown) / LH (Mirrored)

Manual

2110-1405A

Page

9 of 12

CONTROL PANEL — Right Hand

Drawing No.

Part No.

Description

HA4S3KA

HA5S3KA

 

1

8607-024

Low Voltage Terminal Strip

X

X

 

 

 

 

 

 

 

2

8607-013

Terminal Block 2-Pole

X

X

 

 

 

 

 

 

 

4

8407-048

Transformer (75VA)

X

X

 

 

 

 

 

 

 

5

8401-025

Compressor Contactor

X

X

 

 

 

 

 

 

 

6

8552-094

Compressor/Fan Capacitor

X

 

 

6

8552-055

Compressor/Fan Capacitor

 

X

 

 

 

 

 

 

 

7

135-130

Wire Shield

X

X

 

 

 

 

 

 

 

8

8611-006

Ground Terminal

X

X

 

 

 

 

 

 

 

9

3000-1318

6-PinConnector

X

X

 

 

 

 

 

 

 

11

8201-062

Alarm Relay 1

2

2

 

 

 

 

 

 

 

12

8551-004

Motor Starting Device (1-PHOnly)

X

X

 

 

 

 

 

 

 

13

8201-009

Crankcase Heat Relay

X

X

 

 

 

 

 

 

 

14

117X139

Low Voltage Box

X

X

 

 

 

 

 

 

 

15

117X143

Control Panel Box

X

X

 

 

 

 

 

 

 

16

8607-017

Terminal Block 1

X

X

 

 

 

 

 

 

 

17

8201-088

Compressor Control Module

X

X

 

 

 

 

 

 

 

NS

4095-160

Wiring Diagram

X

X

 

 

 

 

 

 

 

NS

8301-011

Dirty Filter Switch

X

X

 

 

 

 

 

 

NS =

Not Shown

 

 

 

 

1 =

Optional

 

 

 

 

Manual

2110-1405A

Page

10 of 12