Bakers Pride Oven 48 User Manual

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INSTALLATION

AND

OPERATING

INSTRUCTIONS

Griddles

Models: XSG, XTG, XMG-24,-36,-48,-60,-72

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

 

 

Form #U4179A 3/05

 

 

BAKERS PRIDE OVEN CO., INC.

 

 

30 Pine Street

 

 

New Rochelle, NY 10801

(914) 576-0200

Phone

(800) 431-2745US & Canada

(914) 576-0605

Fax

www.bakerspride.com WebAddress

1

CONTENTS

SECTION

ITEM

PAGE

1. INSTALLATION INSTRUCTIONS

3

ASafety Precautions 3

BUnpacking Instructions 3

C

Gas Connections

3

D

Electric Installation (XSG model only)

4

E

Leveling Adjustment

4

2. LIGHTING INSTRUCTIONS

4

ALighting Instructions 4

BShutdown Instructions5

3. CLEANING INSTRUCTIONS

 

5

4. MAINTENANCE INSTRUCTIONS

5

5. WIRING DIAGRAM (XSG ONLY)

5

6. PARTS LIST & EXPLODED VIEW

6

7. WARRANTY

 

 

8

 

 

GAS SPECIFICATIONS

 

Model Number

 

Propane Gas

Natural Gas

 

BTU/HR @ 10” W.C.

BTU/HR @ 3.5” W.C.

 

 

XSG, XTG, XMG

-24

60,000

60,000

XSG, XTG, XMG

-36

90,000

90,000

XSG, XTG, XMG

-48

120,000

120,000

XSG, XTG, XMG

-60

150,000

150,000

XSG, XTG, XMG

-72

180,000

180,000

XSG units are equipped with snap action thermostats and standing pilot systems. This griddle must have 115V, 60 Hz electrical power to operate the main burners.This appliance will not operate during a power failure. No attempt should bemadetooperate this gas appliance during power failure.

XTG units are equipped with throttle type thermostat and standing pilot (no pilot safety provided)

XMG units are equipped with manual gas valves, and standing pilot (no pilot safety provided). No griddle plate temperature control is provided.

2

1.INSTALLATION INSTRUCTIONS

A.SAFETY PRECAUTIONS

FOR YOUR SAFETY, THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE FOLLOWEDAND ENFORCED.

IFYOU SMELLGAS:

·SHUT OFF GAS SUPPLY TOAPPLIANCE EXTINGUISH OPEN FLAMES

·IMMEDIATELYCALLYOUR GAS SUPPLIER

1.Aseparate gas shut-offvalve should be installed in the gas line ahead of the unit, as required by codes.

2.LIGHTING: Follow the instructions on page 5.

3.At least 24 inchesmustbeprovidedatthefrontofunitforservicing.

4.When installing, never enclose the bottom area of the unit with a raised curb or other construction that would obstruct the flow of air into the unit.

5.This unit may be operated with 0” (side and back) minimum clearance to non-combustibleconstruction materials.

6.This installationmustconform to local codes, or in absence of local codes to the National FuelGasCodeANSI Z223.1, latest edition. In Canada it must conform to current National Standard CAN/CGA B 149.1 (natural gas) or CAN/CGA B 149.2 (propane) Installation Code for Gas BurningAppliances & Equipment.

7.Electrical diagram (model XSG only) is located on the right side of the unit.

8.The appliance and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2” psi (3.45 kPa).

9.The appliance must be isolated from the gas supply piping system by closing its individual manual shut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2” psi (3.45kPa).

10.This appliancemustbeinstalledunder a ventilation hood.

11.Do not obstruct the flow of combustion and ventilation air.

12.The area around this or any other gas appliancemustalways be kept free and clear from combustibles.

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

IMPORTANT: Before using your Baker's Pride griddle, the protective coating that was applied at the factory must be completely removed with a commercial de-greaser.After a through cleaning apply a high temperature salt free frying oil and your unit is ready to use.

B. UNPACKING INSTRUCTIONS:

Carefully unpack the griddle and inspect immediately for shipping damages. Your Griddle was shipped in a carton designed to give maximum protection in normal handling. It was thoroughly inspected before leaving the factory and the carrier accepted and signed for it. File any claims for shipping damage or irregularities with the carrier.

C. GAS CONNECTIONS

Figure “A”

MAIN SHUT-OFFVALVE

PRESSURE REGULATOR

FLUE

3

Thermostats do not have to be turned off to turn off your griddle. The ON/OFF toggle switch allows the thermostats to

remain set at your cooking temperature when the griddle is OFF. When the main switch is ON j - 0 . 0 0 3 4 T c ( t h ) T j 1 . 8 3 5

4

B. SHUTDOWN INSTRUCTIONS

For complete shutdown turn all thermostats, toggle switch (model XSG ONLY) andmaingasvalvetoOFFposition.

Figure “B”

Lighting Hole

Thermostat

On/Off Switch

Grease Drawer

Red Indicator Light

3. CLEANING INSTRUCTIONS

A. CLEANING

Clean the unit regularly after use.

To clean griddle plate, use a fine grain stone or warm water and cleanser. Occasionally clean the griddle with vinegar when the griddle is cool, or club soda while the griddle is still hot. This will help maintain a clean, new look.

Grease drawer must be emptied as required. Do not allow grease to overflow.

Usemildsoapordetergent to clean chassis and stainless steel parts.

To service burners or pilots TURNOFFGASSUPPLYandremovefrontpanel. Disconnect the power supply before cleaning or servicing.

4. MAINTENANCE INSTRUCTIONS

A. MAINTENANCE

To provide proper operation and insure the safety of the user, this equipment must be maintained and serviced by a trained maintenance person or an authorized service agency at regular intervals. Disconnect the power supply to appliance before cleaning or servicing.

1.Burner ports must be thoroughly cleaned. Venturimustbefreefromgreaseandlint.

2.All places where oil, grease or food can accumulatemustbekeptclean all the time.

3.Pilot light must be kept clean and adjusted at the proper flame height to assure constant ignition and to

prevent

fire flash-outscaused by delayed ignition.

4.Appliance flue has to be kept clean and free of any obstruction to ensure unrestricted flow of combustion products from the unit.

5.Carelessness, abusive handling, or altering equipment can shorten the life of the equipment and jeopardize the limited warranty offered by Baker's Pride.

If you have any questions concerning the installation, operation, maintenance or service of this product please contact Bakers Pride’s Technical Service Department at (800) 431-2745US & Canada.

5. WIRING DIAGRAM - MODEL XSG ONLY (See Figure C)

Figure “C”

 

 

72”

60”

48”

 

36”

24”

 

 

 

Solenoid

 

 

 

 

 

 

 

 

120VAC

Valve

C1

C2

C3

 

C4

C5

C6

 

Coils

 

 

 

 

 

 

 

 

 

 

Black

 

 

 

 

 

 

 

 

 

White

 

 

 

 

 

 

 

 

 

Electrical Box

Thermostats

T6

T5

 

T4

T3

T2

T1

Power

Green

450°F

 

 

 

 

 

 

 

Switch

 

Control Panel

 

 

 

 

 

 

 

Neon

 

 

 

 

 

 

 

 

Indicator

 

 

N6

N5

N4

 

N3

N2

N1

 

 

 

Lamps

 

 

 

 

 

 

 

 

 

5

6

Model Number - Width

Serial Number

Type of Gas

Voltage, Amps

XMG

-24”

-60”

 

120 Volts, 1 Amp

XTG

-36”

 

-72”

 

 

(Model XSG Only)

XSG

-48”

 

 

 

 

 

 

Item

 

Part Number

 

Description

 

 

XTG

XMG

XSG

 

 

1

M1148A

M1148A

M1148A

PRESSURE REGULATOR, 3/4", 3.5" WC

2

M1009A

M1009A

M1009A

PRESSURE REGULATOR, 3/4", 10" WC, LP

3

R3205A

R3205A

R3205A

ORIFICE #38, NAT GAS

 

4

R3222P

R3222P

R3222P

ORIFICE #52, L.P. GAS

 

5

R1153A

 

 

MANIFOLD 24", T-SHAPED

 

 

R1154A

 

 

MANIFOLD 36", T-SHAPED

 

 

R1155A

 

 

MANIFOLD 48", T-SHAPED

 

 

R1156A

 

 

MANIFOLD 60", T-SHAPED

 

 

R1157A

 

 

MANIFOLD 72", T-SHAPED

 

 

 

 

R1142A

MANIFOLD 24", L-SHAPED

 

 

 

 

R1143A

MANIFOLD 36", L-SHAPED

 

 

 

 

R1144A

MANIFOLD 48", L-SHAPED

 

 

 

 

R1145A

MANIFOLD 60", L-SHAPED

 

 

 

 

R1146A

MANIFOLD 72", L-SHAPED

 

6

N3084A

N3084A

N3084A

ELBOW 3/8", BRASS, COMPRESSION

7

M1465A

 

 

BJ THERMOSTAT, 450F (W/KNOB & SLEEVE)

 

 

 

M1461A

KX THERMOSTAT, 450F (W/KNOB & SLEEVE)

 

 

R3032A

 

VALVE, LML-15

 

8

S1360A

 

 

KNOB 450F, BJ THERMOSTAT

 

 

 

S1361A

KNOB 450F, KX THERMOSTAT

 

 

S1094A

 

KNOB, GAS VALVE ON-OFF

9

G8001U

G8106U

 

GRIDDLE PLATE ASSEMBLY 24"

 

G8002U

G8102A

 

GRIDDLE PLATE ASSEMBLY 36"

 

G8003U

G8103A

 

GRIDDLE PLATE ASSEMBLY 48"

 

G8004U

G8104A

 

GRIDDLE PLATE ASSEMBLY 60"

 

G8005U

G8105A

 

GRIDDLE PLATE ASSEMBLY 72"

10

S1218A

S1218A

S1218A

LEG 6", ADJUSTABLE

 

11

G8062U

G8062U

G8062U

PILOT BRACKET ASSEMBLY

12

M1463A

M1463A

M1463A

PILOT BURNER

 

13

L5104A

L5104A

L5104A

BURNER, HORSE SHOE

 

14

N3083A

N3083A

N3083A

BRASS ORIFICE FITTING, ELBOW 3/8"

15

G8057K

G8057K

G8057K

HEAT SHIELD, FRONT

 

16

G8061K

G8061K

G8061K

GREASE DRAWER

 

17

 

 

M1037A

SWITCH, TOGGLE SPST ON/OFF

18

R3020A

R3020A

R3020A

VALVE, PILOT DOUBLE 1/8X27 x 3/16"

19

R3021A

R3021A

R3021A

VALVE, PILOT SINGLE 1/8X27 x 3/16"

20

N3068P

N3068P

N3068P

PRESSURE TAP NOZZLE (NOT SHOWN)

21

R3206A

R3206A

R3206A

VALVE, GAS SHUT-OFF

 

22

 

 

P1168A

INDICATOR LIGHT, RED

 

23

 

 

R3201A

SOLENOID VALVE, DUAL GAS

24

 

 

R3200A

SOLENOID VALVE, SINGLE GAS

25

 

 

P6004A

POWER CORD

 

26

N3089A

N3089A

N3089A

BRASS FITTING, COMPRESSION 3/8"

27

N5854A

N5854A

N5854A

ALUMINUM TUBING 3/16"

 

28

N5856A

N5856A

N5856A

ALUMINUM TUBING 3/8"

 

7

2

8