Aprilia TUONO 1000 User Manual 2006

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LUBRICANT CHART

(Recommended) Engine oil: EXTRA RAID 4, SAE 15W - 50or TEC 4T SAE 15W - 50.

As an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4A.P.I. SG specifications can be used.

(Recommended) Fork oil: F.A. 5W,F.A. 20W or FORK 5W or FORK 20W.

When you wish to obtain an intermediate response between those offered by F.A. 5W andF.A. 20W oils, you may mix the different products as follows:

SAE 10W = F.A. 5W 67% of volume +F.A. 20W 33% of volume

FORK 5W 67% of volume +FORK 20W 33% of volume. SAE 15W =F.A. 5W 33% of volume +F.A. 20W 67% of volume

FORK 5W 33% of volume +FORK 20W 67% of volume.

Bearings and other lubrication points (recommended): Bimol Grease 481, AUTOGREASE MP or GREASE 30.

As an alternative to recommended grease, use top brand roller bearing grease that will resist a temperature range of -30°C+140°C, with dripping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidization.

Battery lead protection: Neutral grease or Vaseline.

Spray grease for chains (recommended): CHAIN SPRAY or CHAIN LUBE.

Use new brake fluid only. Do not mix different makes or types of oil without having checked bases compatibility.

Recommended brake fluid: the system is loaded withAutofluid FR. DOT 4 (Compatible DOT 5); BRAKE 5.1 DOT 4

(CompatibleDOT 5).

Use new clutch fluid only

(Recommended) clutch fluid: Autofluid FR. DOT 4 (Compatible DOT 5); BRAKE 5.1 DOT 4 (Compatible DOT 5).

Use only nitrite-freeantifreeze and anticorrosive, ensuring protection at-35°Cat least.

(Recommended) Coolant: ECOBLU 40 °C or COOL.

use and maintenance TUONO 1000 USA 141

WIRING DIAGRAM TUONO 1000

 

 

 

 

 

 

 

8

 

 

 

 

 

 

PAS.

 

 

3

4

 

 

 

TRIP 1

 

 

 

 

 

MODE

 

 

 

 

 

 

 

TRIP 2

 

2

 

 

6

 

 

SCROLL

 

 

 

 

 

 

 

 

 

 

M Gr

 

5

Gr V N

G/N Bi V/N Az/Bi R/B Ro/N M Bi/N Ro/G

1

87 30 85 86

87 30 85 86

 

1

1

1

 

 

B/V Ro/Bi

Bi/N Bi/V V Bi

N Bi/V V Bi/B

B/V M/Vi

 

B Gr

Gr V Bi/B

G/N Bi B Vi/N Az/Bi Ro/N M Bi/G Gr/V

 

 

60

N

B

 

 

B

 

 

 

 

1

 

59

 

G

B

 

 

B

53 58

N

 

1

B

 

R

 

57

B

 

B

 

Bi/N

 

Bi/N

 

 

 

 

N

 

 

Bi/N

 

G/Gr

 

56

 

Az

52

B

 

B

55

B

 

 

 

N

 

 

 

54

 

G

B

 

 

B

 

 

 

 

1

 

 

51

N

B

 

 

B

1

1B/V

2B/V

3M

4V/R

5Gr/Bi

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Ro/Bi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Az/Gr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

V/Bi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"B"

13

B/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR

17

M/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

B/Ar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

G/R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

M/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

Bi/B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

M/Vi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ro/M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

Bi/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L 27

Ar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H 28

Gr/B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

G/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3231

B/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

Bi/G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

Gr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

Gr/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

B/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E.C.U.

1

Az/Ar

 

 

 

 

 

 

 

18

B/Ar

-

B/Ar

 

 

11

Ro/N

 

 

 

 

 

 

 

Gr/Bi

S

Gr/Bi

 

 

2

Bi

 

 

 

 

 

 

 

 

 

3

V

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

5

X1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

R/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"A"

13

G/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

Gr/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

X2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

Ar/Bi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

Vi/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

M/Bi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

M/G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

Vi/Bi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

G/Gr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

Gr/R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

G/B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

Ro

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Az

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

Vi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

B/RG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

Bi/R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

Az/V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1 X2

Ar/Bi G/B Ar/V

Gr/R Ar/V

Gr/V Ar/V

Az/Ar Ar/V Az/V

B/R M/Bi M/G

 

Bi/R G/Gr B

 

Az G Vi Ro

Vi/Bi Ro/N

Vi/N R/N

 

R/M Gr/B Ar/N M

 

 

1 1 2

Bi V R

 

 

 

 

 

1 2 3

1 2

1 2

1 2 3

1 2 3 4

1 2 3

1 2 3

 

A B C D

1 2

1 2

 

1

 

 

 

 

 

 

 

PM A

 

+ - S

+ - S 1

 

 

 

 

 

 

 

 

 

REAR

FRONT

43

 

 

 

 

 

 

 

 

V B Ar N

 

 

PICK

 

INJ.

INJ.

THROTTLE

AMB.

MAP

 

 

 

 

 

 

 

 

 

CAM

CYL.

CYL.

COILS

PRESS.

 

 

 

 

 

 

 

 

 

UP

 

 

 

 

 

 

 

 

 

 

P

 

 

 

49

48

47

46

 

42

41

40

 

39

38

37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H2O

AIR

 

36

35

 

 

 

 

 

 

45 44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

142 use and maintenanceTUONO 1000

USA

 

 

 

 

 

 

 

 

 

 

 

9

1

1 + KEY 2 .RH TURN.INDICAT.CONT. 3 HIGH BEAM LIGHT "IN"

4 5 6 "K" LINE 7 8 SELECT 1 9 FUEL LEVEL SENSOR

10 11 + BATTERY 12 LH TURN. INDICAT.CONT.

13 14 15 16 GENERAL EARTH 17 18 SENSORS EARTH 19 20

21 + BATTERY 22 LH TURN.IND. ACTUATOR 23 RH TURN.IND. ACTUATOR 24 ANTENNA 1

25 26 CAN "H"

27 28 LIGHTS RELAY ACTUATOR

29 30 SELECT 2 31 + BATTERY 32 RH TURN.IND. ACTUATOR 33 RH TURN.IND. ACTUATOR 34 ANTENNA 2 35 STAND "OUT" 36 CAN "L"

37 38 39 40 SELECT 3

 

V/R Az/Bi Bi

Gr/R

Gr/V Ar/N

R/Bi Vi/N

B/V

M

R/Bi Az Az Gr

Ar

G/N

Ro/N R/Bi R R Gr B/Gr Bi/N

Bi/G

V/R

Gr/R

B/V

1

7

 

 

 

61

 

 

 

 

 

S + -

 

 

 

 

 

1 2 3

 

 

 

 

 

Bi/B R/N B/V

 

 

M/V B/V

V/R R/M Gr V/Bi

M Ar/V R/Bi G/N

B G/N

B G/N

Gr/N

1

1 - + S S

 

 

1

 

M N

Bi Bi Gr N

 

N R

N R

 

 

 

 

 

 

28

33

31

30

29

 

 

 

 

 

 

 

10 B/V G/R B/V Gr/Az

1

Ro/M

B/V

G/R

B/Gr

N

M/N R/N R/N Ar

G/N Ar/V

 

 

26

27

25

 

AUXILIARY FUSES

A

-NUMBERPLATE LIGHT

D

-SPEEDSENSOR

5A

-STOPLIGHT

 

15A -FUELPUMP

 

-HORN

 

-STARTERRELAY

 

-REARPARKING LIGHTS

 

-LAMBDA

 

 

E

-FANRELAY

B

-INSTR.PANEL DIAG.

 

15A -COILS

5A

-INSTRUMENTPANEL

 

-INJECTORS

C

-KEYPOSITIVE

 

-INTAKEFLAP

 

-CAMS

5A

-BROUGHTTO E.C.U.

 

-PURGEVALVE

 

 

F

-HIGH/LOWBEAM LIGHTS

 

 

 

20A

 

12

13

 

 

 

 

 

M Gr

G G

 

 

 

 

 

1

 

1

R

 

 

 

 

V G/V

V G/V

 

14

 

 

B

 

 

 

 

 

 

G/Gr

G/Gr

LOCK

15

 

 

 

 

B

B

 

 

 

 

 

 

G/V

G/V

 

 

 

 

 

 

 

1

 

 

 

 

 

 

Az

 

16

 

 

 

 

 

B

 

 

 

 

 

 

G

G

 

62

 

 

 

 

B

B

 

 

 

 

 

 

1

 

 

 

 

 

 

G

G

P

 

 

 

 

 

 

 

 

 

 

 

G/Gr

G/Gr

 

 

 

 

 

 

R/Bi

Bi/R

 

11

 

 

 

 

V/N

V/N

 

 

 

 

 

Bi/G

Bi/G

 

 

 

 

 

 

R/N

R/N

 

 

 

 

 

 

 

1

 

 

 

 

 

 

Gr

N

 

64

 

 

 

 

Gr

N

 

 

 

 

 

 

1

 

 

V/N

17

V

 

 

 

 

 

A

 

 

 

 

 

V/N

B

V/R

 

 

 

 

 

Ar

C

Az/Gr

 

 

 

 

 

Ar

D

R/M

 

 

 

 

 

Ar

E

Ar/V

 

 

 

 

 

Bi/V

F

R/Bi

 

 

 

 

 

R/Bi

R/N

 

 

R/N R/Bi

1

 

 

 

 

 

 

 

 

 

 

G/V R/M

 

B

B B V/N R/Bi R/Bi

 

 

 

 

 

30A 30A

23

 

G G G

1

G G G

 

 

R R

 

1

 

 

1

 

1

 

N

R

 

R/Bi B/Bi R R

M

 

V V N R/Bi R/Bi

G G G

 

G G G

N

N

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

REGULATOR

 

19

 

 

24

 

 

 

20

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRING DIAGRAM KEY - TUONO 1000

1)

Starter

36) Rear right turn indicator

2)

Starter relay

37) Tail light (LED)

3)

Main fuses

38) -

4)

Purge valve (California only)

39) Speed sensor

5)

Fans

40) Voltage regulator

6)

Fan relay

41) Warning horn

7)

Side stand switch

42) Clutch switch

8)

-

43) Front stoplight switch

9)

Fuel level sensor

44) Rear left turn indicator

10) Fuel pump

45) Auxiliary fuses

11) Camshaft sensor

46) Flywheel

12) Rear cylinder injector

47) Multiple connectors

13) Front cylinder injector

48) Bank angle sensor

14) Rear cylinder spark plug

49) Lambda sensor

15) Front cylinder spark plug

50) ECU diagnostics

16) Twin coil

51) Front right turn indicator

17) Water thermistor

52) Right beam parking light

18) Intake pressure sensor

53) Left high-beambulb

19) Atmospheric pressure sensor

54) Right low-beambulb

20) E.C.U.

55) Right high-beambulb

21) Pick up

56) Left low-beambulb

22) Throttle sensor

57) Left headlight

23) Air thermistor

58) Front left turn indicator

24) Automatic choke

59) Left beam parking light

25) Injection relay

60) Right headlight

26) Oil pressure sensor

61) License plate light

27) -

62) -

28) Battery

63) Key-operatedswitch

29) High-beamrelay

64) Neutral switch

30) Low-beamrelay

65) Immobilizer antenna

31) Instrument panel diagnostics

66) Twisted cable for pick up

32)Left dimmer switch

33)Instrument panel

34)Right dimmer switch

35)Rear stoplight switch

WIRE COLOR CODING Ar Orange

Az Light blueB Blue

Bi White

G Yellow

Gr Gray

MBrown

NBlack

RRed

VGreen Vi VioletRo Pink

use and maintenance TUONO 1000 USA 143

Official Dealers and Service Centers

THE VALUE OF SERVICE

Thanks to ongoing technical updates and product-specifictechnical training,aprilia Authorized Network engineers are familiar with every detail of this vehicle and have the special equipment required for correct maintenance and repair.

A vehicle kept in sleek running order is a reliable vehicle. Pre-ridechecks, proper maintenance at the recommended intervals and usingaprilia Original Parts only are key factors!

For information on the Official Dealer and/or Service Center nearest you, please consult the Yellow Pages or the map provided at our web site:

www.aprilia.com

When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle design stage.aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.

aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle.

Do not dispose of oil, fuel, polluting substances and components in the environment.

Do not keep the engine running if it is not necessary.

Avoid disturbing noises.

Respect nature.

144 use and maintenanceTUONO 1000 USA