APC 60-80kW User Manual

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APC Silcon

60-80kW400V UPS

Installation Guide

Copyright 2000 APC Denmark ApS This manual is subject to change without notice and does not represent a commitment on the part of the vendor

Thank You!

Thank you for chosing the APC Silcon Series UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation.

The installation and use of this product must comply with national, federal, state, municipal and local codes.

Safety Symbols used in this manual

WARNING! Indicates a hazard which, if not avoided, could result in injury or death.

CAUTION! Indicates a hazard which, if not avoided, could result in damage to the product or other property.

NOTICE! Read and pay attention to this important information.

WARNING!

This UPS unit contains hazardous AC and DC voltages. Only qualified electricians should install the UPS, AC line and external batteries, and must be familiar with batteries and battery installation.

Before installing, maintaining or servicing the UPS, shut off the UPS and disconnect all sources of AC and DC power.

As the UPS has no built-indisconnection devices to switch off external AC and DC input power, ensure that disconnection devices are provided as separate parts in connection with the installation!

The installer must provide each external disconnecting device for this UPS system with labels with the following text:

“Isolate the Uninterruptible Power Supply (UPS) as instructed in this guide before working on circuit”

AC and/or DC voltage will always involve a potential risk of AC voltage at UPS output generated from either batteries or mains. To avoid equipment damage or personal injury, always assume that there may be voltage at UPS output.

This system is equipped with an auto-startfunction. If activated, the system may start without warning. Refer to the “Programming” section of this guide for information onde-activation.

TEST BEFORE YOU TOUCH!

To reduce the risk of fire or electric shocks, install the UPS and external batteries in a temperature and humidity controlled indoor area, free of conductive contaminants.

UPS batteries are high-currentsources. Shorting battery terminals or DC terminals, DC busbars can cause severe arcing, equipment damage and injury. A short circuit can cause a battery to explode. Always wear protective clothing and eye protection and use insulated tools when working on batteries.

CAUTION!

This unit contains components sensitive to electrostatic discharge (ESD). If you do not follow the ESD procedures, you may cause severe damage to electronic components.

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Installation Guide APC Silcon 60-80kW400V UPS

Contents

1.0

Introduction

5

1.1

Tools and Equipment

5

2.0

Unpacking

6

3.0

Installation

8

3.1

Requirements on Site

8

3.1.1

Cabinet Dimensions H*xWxD - 1400xWx800 [mm]. Width as in below table:

8

3.2

Footprint

9

3.2.1

800mm Cabinet for 60-80kWUPS

9

4.0

External Connection

10

4.1

Connecting the UPS

10

4.2

System Integration Interface

12

4.2.1

Connections

13

4.3

Parallel Board

14

4.4

Communication Interface Board

17

4.4.1

Connections

17

4.5

Connecting of APC Silcon Tripel Chassis

18

4.6

APC Silcon Triple Chassis

19

4.6.1

Safety Warnings

19

4.6.2

Product Description

19

4.6.3

Installing Management Peripherals

20

4.6.4

Powering the APC Silcon Triple Chassis

22

4.6.5

Troubleshooting

23

4.6.6

Product Specifications

24

4.7

APC Silcon Battery Cabinets

27

4.7.1

APC Silcon Battery Cabinets

28

4.8

Battery Breaker Box/Fuse-box

30

4.8.1

Battery Breaker Box

31

4.8.2

Battery Breaker Box Connection Diagram

32

4.8.3

Fuse-box

33

4.8.4

Fuse-boxConnection Diagram

34

4.8.5

UPS with External Battery in Battery Breaker Box/Fuse-boxConfiguration

35

5.0

Programming Parameters

36

5.1

Parameters

36

5.1.1

Programming Keys

37

5.1.2

Programming Example - Switch to Bypass Operation

38

5.2

System Configuration

38

5.2.1

Programming Example - Change Charge Voltage to 446

40

5.2.2

Programming Example - Change to Output Isolation Transformer available

41

5.3

Programming Parameters for Advanced Parallel Operation

42

5.3.1

Description of Settings

42

5.3.2

Programming example

43

5.4

Battery Monitor

43

5.4.1

Installation of new batteries

43

6.0

Options/Accessories

44

6.1

Service Bypass Panel for Single Operation

44

6.1.1

Wiring up UPS with SBP in TN-C-SNetwork

46

6.1.2

Wiring up UPS with SBP in TN-SNetwork

46

6.1.3

Operating The External Service Bypass Switch

47

6.2

Service Bypass Panel for Parallel Redundant Operation

49

6.2.1

Two Parallel Systems with Service Bypass Panel

50

6.2.2

Parallel/Redundant Operation with Service Bypass Panel and External Battery

 

 

via MCCB

51

6.2.3

Operating External Service Bypass Switch for Parallel Systems

52

6.2.4

Isolating One UPS for Service/Maintenance

56

6.2.5

Switching Back to Normal Parallel/Redundant Operation

57

6.3

Intersystem Synchronization Unit

58

6.4

Relay Board

59

 

 

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Installation Guide APC Silcon 60-80kW400V UPS

3

6.4.1

Relay Board/Relay Functions

60

6.5

Weight Equalizer

62

6.6

Remote Display

64

6.6.1

Extension of Remote Display Communication Distance

64

6.6.2

Remote Display Installation

66

6.6.3

Remote Display Use

67

6.7

Isolation Transformer

68

6.7.1

Connecting Isolation Transformer

69

6.7.2

Wiring up UPS with External Yyn0 Isolation Transformer at Output

71

6.7.3

Wiring up UPS with External Yyn0 Isolation Transformer at Input

72

6.7.4

Wiring up UPS with External Optional Dzn0 Isolation Transformer at Input

73

6.7.5

Wiring up UPS with External Optional Dzn0 Isolation Transformer at Output

74

6.7.6

Wiring up UPS with External Optional Dyn11 Isolation Transformer at Input

75

7.0

System Specifications

76

7.1

Technical Data

76

7.2

Dimensions / Weight

76

8.0

Warranty

77

8.1

APC Silcon Series Limited Factory Warranty

77

9.0

Appendix

78

9.1

Table 1. Installation Planning Data

78

10.0

How to Contact APC

80

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4 Installation Guide APC Silcon 60-80kW400V UPS

Introduction

1.0 Introduction

Power regulation varies from country to country, and information given in this installation guide can therefore only be of a general nature. Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system.

1.1Tools and Equipment

CAUTION!

Heavy equipment. To prevent personal injury or equipment damage, take extreme care when handling and transporting UPS cabinet and equipment.

CAUTION!

Ensure that front doors are in place and that internal front cover is fastened by screws before attempting to lift or transport the system.

This section lists all tools and equipment required to install all UPS configurations. See also section 4.0 of this guide for further details on connection.

Tools:

10mm socket

13mm socket-deep

17mm socket

19mm socket-deep

19mm combo wrench

Small flat head/regular screwdriver

#3 philips screwdriver

Compression lug crimping tool

Knock-outset (for glands)

Equipment:

Compression lugs for cable terminations

Cable to Service Bypass Panel from system feeder

Cable to UPS input from Service Bypass Panel

Cable to Service Bypass Panel from UPS output

Cable from Service Bypass Panel to customer distribution

Cable to UPS input from external batteries/external Battery Breaker Box (systems with external battery)

Solid core, control cable to UPS from Service Bypass Panel

Solid core, control cable to UPS from external batteries/external Battery Breaker Box

 

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Installation Guide APC Silcon 60-80kW400V UPS

5

Unpacking

2.0 Unpacking

NOTICE!

Unless otherwise specified by the shipping company use a fork lift to unload equipment from pallet

1.To unpack UPS unit, remove top and bottom screws from side plates of packaging and lift up side plates

2.Verify compliance between type label on reverse side of front door and system ordered. Check input and output voltage

3.Copy type label data to label copy below for easy identification of system

4.Use fork lift to transport system to installation site

5.Open UPS doors and unscrew metal straps mounted on front cover of UPS

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Unpacking

Copy of type label

PLEASE RECYCLE

The shipping materials for the APC Silcon UPS are recyclable. Please save them for later use or dispose of them appropriately.

 

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Installation

3.0Installation

3.1Requirements on Site

All system parts are accessible from front or top of UPS. Cable entries are accessible from bottom. A 1m free space on all sides should be allowed during installation. Once the system is installed it may be placed close to walls as long as free space is allowed for system doors to open. (Per applicable national and/or local codes.)

For ventilation and service purposes allow for free space of minimum 1m above the unit or per national and/or local codes and in front of UPS. Never install systems in direct sunlight.

NOTICE!

For reliability reasons do not stand on the UPS. keep the UPS cabinet surface free of any objects.

3.1.1 Cabinet Dimensions H*xWxD - 1400xWx800 [mm]. Width as in below table:

* H is 1500 mm for optional IP31 cabinets

 

Width

Width With Built-inBatteries

Width for Separate

 

Without

 

[mm]

 

Battery Cabinets

 

Batteries

 

 

 

[mm]

 

[mm]

 

 

 

 

 

 

 

 

 

 

 

 

UPS

 

1xBP I*

2xBP I*

3xBP I*

1xBP II**

1xBP III***

 

 

 

 

 

 

 

60kW

800

 

 

 

1x800

1x1000

 

 

 

 

 

 

 

80kW

800

 

 

 

1x800

1x1000

 

 

 

 

 

 

 

*BP I = Battery Pack I = 1 x 64 x 7 Ah batteries

**BP II = Battery Pack II = 1 x 64 x 24Ah batteries

***BP III = Battery Pack III = 1 x 64 x 38 Ah batteries

Cabinets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

800 mm wide

600 mm wide

 

 

 

800 mm wide

 

 

 

1000 mm wide

 

 

 

 

 

 

1400 mm

 

 

 

 

1400 mm

 

 

 

 

 

1400 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60-80kW

APC Isolation

Battery cabinet

Battery cabinet

 

Transformer module

for 1xBP ll

for 1xBP lll

 

10-80kW

 

 

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Installation Guide APC Silcon 60-80kW400V UPS

Installation

3.2Footprint

3.2.1 800mm Cabinet for 60-80kWUPS

Rear

Power cable entry

Com. cable entry

Front

 

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Installation Guide APC Silcon 60-80kW400V UPS

9

External Connection

4.0External Connection

4.1Connecting the UPS

CAUTION!

This UPS unit is an EN 50091-2product and may cause radio interference in a domestic environment. Take preventive measures if necessary.

CAUTION!

At a switch mode load of 100% the neutral must be rated for 200% output phase current.

Ext. batteries

Input

Output

System Integration

Interface

Communication

Interface

Parallel Controller

Relay board (Optional)

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