American Standard 2037.100 User Manual

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INSTALLATION INSTRUCTIONS

LEXINGTON 1.6 GPF ONE-PIECETOILET Model 2037.100 Elongated with Seat

Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.

! CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

RECOMMENDED TOOLS AND MATERIALS

Putty Knife

Regular Screwdriver

Adjustable Wrench

Sealant

Tape Measure

Hacksaw

Wax Ring/Gasket

Flexible Supply Tube

Closet Bolts

Carpenters Level

1REMOVE OLD TOILET

a.Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.

b.Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!

c.Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.

d.Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!

2

ROUGHING-INDIMENSIONS:

3

NOTE: Distance from wall to closet flange centerline(rough-in)

 

must be 12" (305mm) minimum.

 

FINISHED WALL

 

 

743mm

508mm

 

(20)

 

(29-1/4)

 

 

 

 

 

606mm

 

362mm

(23-7/8)

 

 

 

(14-1/4)

 

305mm

 

 

(12)

C/L OF SUPPLY

FINISHED

C/L OF OUTLET

AS REQUIRED

FLOOR

CLOSET FLANGE

305mm (12)

CLOSET BOLTS

INSTALL CLOSET BOLTS

Install closet bolts in flange channel, turn 90° , and slide into place 6" (152 mm) apart and parallel to wall.

4

WAX RING

SEALANT

INSTALL WAX SEAL

Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.

5 NUT

WASHER

MTG. CLIP

BOLT

FLANGE

POSITION TOILET ON FLANGE

a.Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes.

b.Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!

S A V E F O R F U T U R E U S E

Saniwares

P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A m e r i c a n S t a n d a r d I n c . © A m e r i c a n S t a n d a r d I n c . 2 0 0 4

730403-100Rev. C

6

MTG. CLIP

COVER

BOLT

WASHER NUT

CLOSET FLANGE

INSTALL TOILET

a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange.

Alternately tighten nuts until toilet is firmly seated on floor.

! CAUTION:

DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED!

b.Install caps on washers. (If necessary, cut bolt height to size before installing caps.)

c.Smooth off the bead of sealant around base. Remove excess sealant.

7

INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.

 

8a

Before continuing, determine the type of water supply connection you have from

8b

 

 

the chart below and use the appropriate assembly parts required to properly

 

 

 

reconnect the water supply. DO NOT use plumber's putty to seal these fittings.

 

 

METAL/COPPER

METAL FLANGED

METAL SPIRAL

VINYL/BRAIDED

 

 

FLARED TUBING

TUBING

TUBING

CONNECTOR

 

 

 

LOCK NUT

LOCK NUT

LOCK NUT

LOCK NUT

 

 

 

CONE

EXISTING

EXISTING

COUPLING

 

 

 

WASHER

 

 

 

WASHER

CONE

NUT

 

 

 

COUPLING

EXISTING

WASHER

 

 

 

 

 

 

 

 

 

 

 

COUPLING

COUPLING

 

 

 

 

 

NUT

 

 

 

 

 

 

NUT

NUT

 

 

 

 

 

WATER

WATER

WATER

WATER

 

 

 

SHUT-OFF

SHUT-OFF

SHUT-OFF

SHUT-OFF

 

 

These parts must be used as

Use existing

Use existing spiral

Captive cone

 

 

illustrated to insure water-tight

coupling nut

cone washer.

washers already

 

 

connection. Use of existing

and washer.

Fluidmaster cone

included. No

 

 

coupling nut may result in

 

 

washer may not

additional washers

 

 

water leakage. Water supply

 

 

seal completely on

needed.

 

 

tube or pipe must extend at

 

 

spiral type supply

 

 

 

 

least 1/2" inside threaded

 

 

line.

 

 

 

 

shank of valve (does not

 

 

 

 

 

 

 

apply to flanged tubing).

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: DO NOT USE

 

CAUTION: Overtightening of

 

 

 

CONE WASHER WITH

 

LOCK NUT or COUPLING NUT

 

 

 

 

could result in breakage and

 

 

 

PLASTIC SUPPLY LINE.

 

potential flooding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight. DO NOT OVERTIGHTEN.

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730403-100Rev. C

9

TOP

ARM

REFILL

 

10

 

 

 

 

NIPPLE

TUBE

ADJUSTMENTS

 

 

 

 

 

 

 

 

 

a. If bowl fails to siphon, an

 

 

CRITICAL LEVEL

 

TANK

adjustment may be

 

 

 

LEVER

 

 

MARK ("C.L.")

 

Fig. 9A

 

 

MUST BE

 

 

required with the lift chain.

 

 

1" ABOVE

 

 

 

 

OVERFLOW PIPE

FLOAT

"S"

Simply remove the bead

 

 

 

 

 

 

CUP

CLIP

chain from the retainment

 

 

 

 

 

 

 

 

 

 

 

FILL

 

 

clip (see Fig. 9A) and

 

 

VALVE

 

 

take up slack on the chain,

 

 

 

 

 

 

 

 

 

FLUSH

and reinsert on lift rod.

 

 

WATER LEVEL

 

VALVE

Make sure the chain is not

 

 

ADJUSTMENT

 

 

 

 

CLIP

LINK

 

too taught.

 

 

 

 

 

 

 

VALVE

ADJUSTABLE

b.

Adjust water level. Water

 

 

BODY

 

 

 

HEIGHT

 

level should be adjusted

 

 

 

FLAPPER

 

 

 

to level indicated on tank

 

 

 

 

 

 

 

 

SHANK

 

by adjusting float cup.

Turn on water supply.

 

 

WASHER

 

 

 

 

 

 

See Step 10 for water

Adjust water to desired

 

 

 

 

level by squeezing

 

 

 

 

level adjustment method

 

 

 

 

water level adjustment

 

LOCK NUT

THREADED

 

 

 

 

 

clip and moving FLOAT

 

CONE WASHER

SHANK

 

 

 

 

 

 

CUP up or down along

 

 

PARTS FOR WATER

 

 

COUPLING NUT

CONNECTION

Diagram 1

 

stainless steel link.

 

(SEE STEP 9)

 

 

(HAND TIGHT ONLY)

 

 

 

 

 

 

 

11 CARE AND CLEANING

When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.

! WARNING: Do not usein-tankcleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage.

American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).

FLUIDMASTER

 

SEAT AND COVER

WATER CONTROL

 

FLUSH VALVE

 

(INCLUDES MTG. KIT)

TANK COVER

 

 

 

FLAPPER

 

 

ASSEMBLY

 

 

 

SEAT POST

 

 

MTG. KIT

 

FLUSH

 

 

VALVE

LEXINGTON REPAIR PARTS LIST

WRENCH

 

 

NOTE: "XXX" represents color options. Specify when ordering.

ACTUATOR

BUTTON

BOLT CAP COVER

PLATE KIT

DESCRIPTION

COMPONENT

QTY

 

 

 

Tank Cover

735004-400.XXX

1

Seat and Cover

5324.019XXX

1

Seat Post Mtg. Kit

760030-100.XXX

1

DESCRIPTION

PART NUMBER

QTY

Bolt Cap Cover Plate Kit

034782-XXX0A

2

Actuator Button (Colors)

738100-XXX0A

1

Actuator Button (Finish)

738100-YYY0A

1

Water Control Assembly (Fluidmaster)

738565-420.0070A

1

Flush Valve

738109-0070A

1

Flapper Assembly

738151-0070A

1

Flush Valve Wrench

738304-0070A

1

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730403-100Rev. C

12

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SLOWLY, repeat Step 12.

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF

 

 

 

 

 

 

 

 

 

 

 

NON-USE, it is a signal you are wasting water because:

 

 

 

LIFT ARM

 

 

 

LIFT ARM

 

• The end of the refill tube is inserted into overflow pipe, below

 

 

 

 

 

 

 

water level in tank. Attach refill tube to overflow pipe using "S"

 

 

 

FIRST

 

 

 

FIRST

 

 

 

 

 

 

 

 

clip provided.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The flush valve is leaking because it's worn, dirty or misaligned

 

 

 

 

 

 

 

 

 

 

 

with tank ball or flapper (replace with a new flapper).

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL

 

 

 

 

 

 

 

 

 

 

 

OF TANK WATER IS SLOW after valve has been in use for

 

 

 

IMPORTANT: Always

• While holding a

Replace TOP by engaging

 

some time, Fluidmaster Model 242 Replacement Seal may be

 

 

 

clear sand and rust from container over the

lugs and rotating 1/8 turn

 

needed.

 

 

 

 

 

 

 

 

 

system.

uncapped VALVE to

clockwise. MAKE CERTAIN

 

Go to our website at www.fluidmaster.com for more

 

 

 

Make sure water supply is

prevent splashing, turn

TIP IS TURNED TO THE

 

 

 

 

 

solutions to toilet problems.

 

 

 

off. Remove valve TOP by

water supply on and off a

LOCKED POSITION.

 

 

 

 

 

 

 

 

 

 

 

lifting arm and rotating top

few times. Leave water

VALVE MAY NOT TURN

 

For troubleshooting information please contact:

 

 

 

and arm 1/8 turn

supply off.

ON IF TOP IS NOT FULLY

 

 

 

 

 

 

 

 

 

 

 

counterclockwise, pressing

 

 

TURNED TO THE LOCKED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

down slightly on cap.

 

 

POSITION.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30800 Rancho Viejo Road

 

 

 

 

 

 

 

 

 

 

 

 

 

GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and

San Juan Capistrano, CA 92675

workmanship for a period of one year. Units returned to Fluidmaster will be replaced without charge.

(949) 728-2000(800)631-2011

 

Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster

 

 

www.fluidmaster.com

 

 

 

 

 

 

shall not be responsible or liable for any damages caused by products used with Fluidmaster valves

 

 

© 2001 Fluidmaster, Inc.

that were not manufactured by Fluidmaster, Inc.

 

 

 

 

 

 

 

® Registered trademark of Fluidmaster, Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

POSSIBLE CAUSE

 

 

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does not flush

 

a. Water supply valve closed.

 

 

 

a. Open valve and allow water to fill tank.

 

 

 

 

 

 

b. Supply line blocked.

 

 

 

b. Shut off water supply, disconnect supply line and inspect all

 

 

 

 

 

 

 

 

 

 

 

gaskets and washers. Reassemble. Also, see Fluidmaster

 

 

 

 

 

 

 

 

 

 

 

maintenance. (see Step 12)

 

 

 

 

 

 

c. Flush valve chain too loose or disconnected.

 

c. Readjust chain length as required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

d. Sand or debris lodged in water control.

 

d. Shut off water supply. Remove cap and clean as per Step 12.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor or sluggish flush

 

a. Bowl water level too low.

 

 

 

a. Check that refill tube is connected to water control and

 

 

 

 

 

 

 

 

 

 

 

inserted into tank overflow without being kinked or damaged.

 

 

 

 

 

 

 

 

 

 

 

(see Step 9)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b. Supply valve partly closed.

 

 

 

b. Open supply valve fully. Be sure that proper supply tube size

 

 

 

 

 

 

 

 

 

 

 

is used.

 

 

 

 

 

 

 

 

 

 

 

c. Partially clogged trapway and/or drain pipe and/or vent.

 

c. Remove obstruction. Consult a plumber if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

d. Supply pressure too low.

 

 

 

d. Normal supply pressure must be at least 20 psi.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet leaks

 

a. Poor supply line connection.

 

 

 

a. Review Step 8a of installation procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet does not shut off

 

a. Flush valve chain too tight, holding flush valve open.

 

a. Readjust chain length as needed. Review Step 9a.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b. Flush valve seal leaking and/or deformed.

 

b. Clean debris from seal surface. Replace flush valve seal as

 

 

 

 

 

 

 

 

 

 

 

needed. (see Step 12)

 

 

 

 

 

 

c. Sand or debris lodged in water control.

 

c. Shut off water supply. Remove cap and clean as per Step 12.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AMERICAN-STANDARDONE-YEARLIMITED WARRANTY

If inspection of this American-Standardplumbing product, within one year after its initial purchase, confirms that it is defective in materials or workmanship,American-Standardwill repair or, at its option, exchange the product for a similar model.

This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation.

This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance withAmerican-Standard'sinstructions; or if it has been modified in a manner inconsistent with the product as shipped byAmerican-Standard.

American-Standard'soption to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation,nor shall

American-Standardbe responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty.(Some states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)

This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this warranty does not affect such statutory rights.

For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:

In the United States:

American Standard Inc.,

P.O. Box 6820

Piscataway, New Jersey 08855

Attention: Director of Consumer Affairs

For residents of the United States, warranty information may also be obtained by calling the following toll free number: (800) 442-1902

www.AmericanStandard-US.com

In Canada:

 

In Mexico:

 

American-Standard,

Customer

Service Manager

2480 Stanfield Rd.,

Ideal Standard, S.A. de C.V.

Mississauga, Ontario

Via Morelos #330

Canada L4Y 1S2

Col. Santa Clara

Toll Free: (800) 387-0369

Ecatepec 55540 Edo. Mexico

www.AmericanStandard.com.mx

www.AmericanStandard.ca

 

 

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730403-100Rev. C