American Standard 2034 User Manual

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INSTALLATION INSTRUCTIONS

Champion®4

Model 2004 Normal Height Elongated One Piece Toilet

Model 2034 Right Height® Elongated One Piece Toilet

Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.

! CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

NOTE: BACK-TO-BACKINSTALLATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Depending upon your plumbing and venting conditions, the flow from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the Champion in a back-to-backinstallation may create a vacuum on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the system and draw water from the opposing bowl. The National

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standards Plumbing Code prohibits the use of a cross fitting for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

drainage as throw over is possible. The code does approve a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

directional "Y" style fitting with proper venting to direct the water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended fitting type for back-to-backinstallations.

downward and away from the other toilet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED TOOLS AND MATERIALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regular Screwdriver

Adjustable Wrench

Putty Knife

 

Sealant

Carpenters Level

Wax Ring/Gasket

Flexible Supply Tube

Closet Bolts

 

Hacksaw

Tape Measure

1REMOVE OLD TOILET

a.Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.

b.Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!

c.Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.

d.Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!

2ROUGHING-INDIMENSIONS:

NOTE: Distance from wall to closet flange centerline must be as listed below:

FINISHED WALL

 

Model 2004

FINISHED WALL

 

 

 

 

29-3/4

 

 

29-3/4

 

Model 2034

 

(756mm)

 

 

(756mm)

 

1-3/4(44mm)

 

 

1-3/4(44mm)

 

 

 

8

C/L OF SEAT

 

16-3/4

8

C/L OF SEAT

 

16-3/4

 

(203mm)

POST HOLES

 

(425mm)

(203mm)

POST HOLES

 

(425mm)

 

5-1/2(140mm)

 

5-1/2(140mm)

 

 

 

CENTERS

 

 

 

CENTERS

 

 

 

 

18-1/2

 

 

 

18-1/2

 

 

 

 

(470mm)

 

 

 

(470mm)

 

 

 

1

 

 

 

1

 

 

 

 

(25mm)

 

 

 

(25mm)

 

 

 

 

 

 

SUPPLY

17-3/4

 

 

SUPPLY

17-3/4

 

 

 

(451mm)

 

 

(451mm)

29-1/2

 

 

AS

28-1/8

 

 

AS

 

 

 

REQ'D

(714mm)

 

 

REQ'D

 

(749mm)

 

 

15

 

 

 

16-1/2

 

 

4

 

(381mm)

7

3-3/4

 

(419mm)

7

 

 

 

 

 

 

(102mm)

 

 

(95mm)

 

 

 

 

 

(178mm)

 

 

(178mm)

 

 

 

 

 

 

 

 

1-1/4

1/2

*4-1/2

 

1-1/4

1/2

*4-1/2

 

FINISHED

(32mm)

(13mm)

FINISHED

(32mm)

(13mm)

 

10-3/4

13-1/2

(114mm)

FLOOR

10-3/4

13-1/2

(114mm)

 

FLOOR

 

 

 

(273mm)

(343mm)

 

10-3/4

(273mm)

(343mm)

 

10-3/4

 

12

C/L OF OUTLET

(273mm)

12

C/L OF OUTLET

(273mm)

 

(305mm)

 

(305mm)

 

 

 

 

 

 

 

 

 

 

3

CLOSET

FLANGE

A

CLOSET

BOLTS

INSTALL CLOSET BOLTS

Install closet bolts in flange channel, turn 90°, and slide into place 6" (152mm) apart and parallel to wall.

4

5

SEALANT

WAX RING

 

INSTALL WAX SEAL

Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.

NUT

TAPERED

WASHER

CLOSET

FLANGE

BOLT

 

POSITION TOILET ON FLANGE

a.Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes.

b.Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!

P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .

730865-100Rev. M

© A S A m e r i c a , I n c . 2 011

 

S A V E F O R F U T U R E U S E

6

 

INSTALL TOILET

BOLT CAP

a. Position toilet squarely to wall and, with a rocking motion,

 

 

press bowl down fully on wax ring and flange. Alternately

 

tighten nuts until toilet is firmly seated on floor.

 

! CAUTION:

 

DO NOT OVERTIGHTEN NUTS

 

OR BASE MAY BE DAMAGED!

 

b. Install caps on washers. (If necessary, cut bolt height to

 

size before installing caps.)

 

c. Smooth off the bead of sealant around base. Remove

WASHER

excess sealant.

NUT

 

BOLTS

CLOSET FLANGE

CLOSET BOLT

 

7 INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.

8a

Before continuing, determine the type of water supply connection you have from

 

the chart below and use the appropriate assembly parts required to properly

 

reconnect the water supply. DO NOT use plumber's putty to seal these fittings.

METAL/COPPER

METAL FLANGED

FLARED TUBING

TUBING

LOCK NUT

LOCK NUT

CONE

EXISTING

WASHER

WASHER

 

COUPLING

EXISTING

COUPLING

NUT

NUT

 

WATER

WATER

SHUT-OFF

SHUT-OFF

These parts must be used as illustrated

Use existing

coupling nut

to insure water-tightconnection. Use of

and washer.

existing coupling nut may result in water

 

leakage. Water supply tube or pipe

 

must extend at least 1/2" inside

 

threaded shank of valve (does not apply

 

to flanged tubing).

 

METAL SPIRAL

TUBING

LOCK NUT

EXISTING

CONE WASHER

COUPLING

NUT

WATER

SHUT-OFF

Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.

VINYL/BRAIDED

CONNECTOR

LOCK NUT

COUPLING

NUT

WATER

SHUT-OFF

Captive cone washers already included. No additional washers needed.

 

 

CAUTION: Overtightening of

CAUTION: DO NOT USE

 

 

LOCK NUT or COUPLING

CONE WASHER WITH

 

 

NUT could result in breakage

PLASTIC SUPPLY LINE.

 

and potential flooding.

!WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve.Warranty is void if any type of sealant is used on the water supply connection.

8b

With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight.

DO NOT OVERTIGHTEN.

9

TOP

ARM

NIPPLE

 

 

 

 

 

 

REFILL

 

 

 

TUBE

TANK

 

 

 

LEVER

CRITICAL LEVEL

 

 

 

MARK ("C.L.")

 

 

 

MUST BE

 

 

 

1" ABOVE

 

 

 

OVERFLOW PIPE

FLOAT

 

 

 

 

 

 

CUP

 

Fig. 9a

 

 

 

FILL

 

 

 

VALVE

 

 

 

VALVE

WATER LEVEL

 

ADJUSTMENT

 

BODY

 

ROD

 

 

 

ADJUSTABLE

 

HEIGHT

 

 

SHANK

 

WASHER

LOCK NUT

THREADED

CONE WASHER

SHANK

PARTS FOR WATER

 

COUPLING NUT

CONNECTION

(SEE STEP 8)

(HAND TIGHT ONLY)

Diagram 1

ADJUSTMENTS: a. Turn supply on.

Adjust water level to level indicated on tank by adjusting float cup. See Step 10.

b.

If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9a) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taut.

10

Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.

- 2 -

730865-100Rev. M

11 TROUBLE SHOOTING FLUSH VALVE SEAL LEAKS:

11a REFILL TUBE REPLACEMENT:

Lift piston up by pulling up on the lift chain, inspect seal for visible

 

distortion and presence of debris on sealing surface with finger.

 

SEAL REPLACEMENT:

Locate bottom portion of

1. Turn off water supply and flush toilet to empty tank.

hose clip to vent tube at

2.

Disconnect Chain from Trip Lever by removing Hair Pin Cotter

location as shown.

 

and Clevis Pin.

 

3.

Partially lift and support piston bottom with one hand.

 

4.

Remove thumbscrew by turning counter-clockwise.

 

5.

Remove piston top and gasket.

 

6.

Replace gasket with new gasket.

 

7. Reverse procedure, turn thumbscrew until 2 clicks are felt.

 

THUMBSCREW

HAIR PIN

COTTER

PISTON TOP

GASKET

PISTON BOTTOM

F

NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.

12CARE AND CLEANING

When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth.

! WARNING: Do not usein-tankcleaners. These products can seriously damage fittings in the tank. This damage can cause leakage and property damage.

American Standard shall not be responsible or liable for any damage caused by the use of in-tankcleaners.

13

 

 

 

 

 

 

 

 

TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE SHUTS OFF BUT CONTINUES TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEAK SLOWLY, repeat Step 13.

 

 

 

 

 

 

 

IF FILL VALVE TURNS OFF AND ON DURING

 

 

 

 

 

 

 

PERIODS OF NON-USE, it is a signal you are

 

LIFT ARM

 

 

 

 

 

wasting water because:

 

 

 

 

 

 

 

 

 

 

 

 

FIRST

 

 

 

 

 

• The end of the refill tube is inserted into overflow

 

 

 

 

 

 

 

pipe, below water level in tank. Attach refill tube to

 

 

 

 

 

 

 

overflow pipe using "S" clip provided.

 

 

 

 

 

 

 

• The flush valve is leaking because it's worn, dirty

 

 

 

 

 

 

 

or misaligned.

 

 

 

 

 

 

 

IF FILL VALVE WON'T TURN ON OR SHUT OFF

 

IMPORTANT: Always clear

 

• While holding a

Replace TOP by engaging

 

 

or REFILL OF TANK WATER IS SLOW after

 

sand and rust from system.

 

container over the

lugs and rotating 1/8 turn

valve has been in use for some time, Fluidmaster

 

Make sure water supply is off.

 

uncapped VALVE to

clockwise. MAKE CERTAIN

Model 242 Replacement Seal may be needed.

 

Remove valve TOP by lifting

 

prevent splashing, turn

TIP IS TURNED TO THE

Go to our website at www.fluidmaster.com for

 

arm and rotating top and arm

 

water supply on and

LOCKED POSITION. VALVE

 

 

more solutions to toilet problems.

 

1/8 turn counterclockwise,

 

off a few times. Leave

MAY NOT TURN ON IF TOP

 

 

 

 

 

 

 

 

pressing down slightly on cap.

 

water supply off.

IS NOT FULLY TURNED TO

For troubleshooting information please contact:

 

 

 

 

 

THE LOCKED POSITION.

 

 

 

 

 

Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster

 

 

 

 

 

 

 

 

 

 

shall not be responsible or liable for any damages caused by products used with Fluidmaster valves

 

30800 Rancho Viejo Road

that were not manufactured by Fluidmaster, Inc.

 

 

San Juan Capistrano, CA 92675

 

 

 

 

 

 

 

(949) 728-2000(800)631-2011

 

 

 

 

 

 

 

 

 

www.fluidmaster.com

© 2001 Fluidmaster, Inc.

® Registered trademark of Fluidmaster, Inc.

- 3 -

730865-100Rev. M

 

 

REPAIR PARTS LIST

 

 

2004.014

2004.314

 

2034.014

 

2034.314

 

2034.004

 

Repair parts are determined by toilet tank number which can be found marked inside tank.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: "XXX" represents color or trim finish options. Specify when ordering.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PART NO.

 

DESCRIPTION

 

 

 

 

 

 

 

 

 

 

 

738772-XXX0A

 

Champion®4 Trip Lever Assembly

 

 

 

 

 

 

 

 

 

 

 

735105-XXX0A

 

Champion®4 Chinaware Tank Cover

 

 

 

 

 

 

 

 

 

 

 

5325.010.XXX

 

Champion®4 Seat

 

 

 

 

 

 

 

 

 

 

 

7381125-400.0070A

Champion®4 Water Control Assembly

 

 

 

 

 

 

 

 

 

 

 

7301111-0070A

 

Champion®4 Valve Seal Kit

 

 

 

 

 

 

 

 

 

 

 

3280.040-0070A

 

Champion®4 Flush Valve Assembly

 

 

 

 

 

 

 

 

 

 

 

738826-0070A

 

Champion®4 Adapter Assembly - Kit #247

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

738570-1020A

 

Champion®4 PVC Refill Tube

 

 

 

 

 

 

 

 

 

 

 

738985-0070A

 

Champion®4 Clevis Pin Assembly

 

 

 

 

 

 

 

 

 

 

 

738963-XXX0A

 

Traditional Trip Lever Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

738126-XXX0A

 

Traditional Chinaware Tank Cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5260.012.XXX

 

Traditional Seat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7301134-XXX0A

 

Traditional Bolt Cap Kit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

034783-XXX0A

 

Bolt Cap Kit - #128

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

072989-0070A

 

Refill Tube Clip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

POSSIBLE CAUSE

 

 

CORRECTIVE ACTION

 

 

 

 

 

 

Does not flush

a. Water supply valve closed.

 

a. Open valve and allow water to fill tank.

 

 

 

 

 

 

 

b. Supply line blocked.

 

b. Shut off water supply, disconnect supply line and inspect all

 

 

 

 

 

 

gaskets and washers. Reassemble. Also, see Fluidmaster

 

 

 

 

 

 

maintenance. (see Step 13)

 

 

 

 

 

 

 

 

 

c. Flush valve chain too loose or disconnected.

 

c. Readjust chain length as required.

 

 

 

 

 

 

 

d. Sand or debris lodged in water control.

 

d. Shut off water supply. Remove cap and clean as per Step 13.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor or sluggish flush

a. Bowl water level too low.

 

a. Check that refill tube is connected to water control and

 

 

 

 

 

 

inserted into tank overflow without being kinked or damaged.

 

 

 

 

 

 

(see Step 11a)

 

 

 

 

 

 

 

 

 

b. Supply valve partly closed.

 

b. Open supply valve fully. Be sure that proper supply tube size

 

 

 

 

 

 

is used.

 

 

 

 

 

 

 

 

 

 

 

c. Partially clogged trapway and/or drain pipe and/or vent.

 

c. Remove obstruction. Consult a plumber if necessary.

 

 

 

d. Supply pressure too low.

 

d. Normal supply pressure must be at least 20 psi.

 

 

 

 

 

e. Flush valve chain too tight, holding flush valve open.

 

e. Readjust chain length as needed. Review Step 9b.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet leaks

a. Poor supply line connection.

 

a. Review Step 8 of installation procedure.

 

 

 

 

 

 

 

b. Poor bowl to tank/floor connection.

 

b. Review Step 4 through 6 of installation procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet does not shut off

a. Flush valve seal leaking or deformed.

 

a. Clean debris from seal surface. Replace flush valve seal as

 

 

 

 

 

 

needed. (see Step 11)

 

 

 

 

 

 

 

 

 

b. Sand or debris lodged in water control.

 

b. Shut off water supply. Remove cap and clean as per Step 13.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- 4 -

730865-100Rev. M