American Power Conversion 60kW InfraStruXureTM System User Manual
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Installation and Start-Up

60kW InfraStruXureTM System

Large Data Centers

208/480/600 V Input

About this Manual

This manual is intended for APC Field Service Engineers or APC-trainedinstallers of a 60kW InfraStruXure system. It covers basic installation andstart-up.

For information about installing specific components in your InfraStruXure system, see the documentation included with each component. Before installing or operating any component, refer to the safety instructions in the component’s manual.

The illustrations of products in this manual may vary slightly from the products in your InfraStruXure system.

 

You can check for updates to this manual by clicking on the User Manuals link on the

 

Support page of the APC Web site (www.apc.com). In the list of InfraStruXure

Note

manuals, look for the latest letter revision (A, B, etc.) of the part number on this

manual.

 

InfraStruXure System—InstallationandStart-Up

i

Contents

Safety ......................................................................

1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety symbols used in this manual . . . . . . . . . . . . . . . . . . . 1

Cross-reference symbols used in this manual . . . . . . . . . . . . . 1

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Receiving/moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Maintenance performed while the

 

PDU is receiving input power . . . . . . . . . . . . . . . . . . . . . . .

2

Total Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Emergency Power Off (EPO) . . . . . . . . . . . . . . . . . . . . . . . .

3

EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Site Planning............................................................

5

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Space Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Weight Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Heat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical Requirements and Specifications . . . . . . . . . . . . . . . . . 9

Emergency Power Off (EPO) . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Basic Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation Procedures ...........................................

13

Level the PDU and NetShelter Enclosures . . . . . . . . . . . . . . . . 13 Connect the Power Source to the PDU. . . . . . . . . . . . . . . . . . . 14

Access the PDU Main Input switch . . . . . . . . . . . . . . . . . . . 14

Attach conduit to the PDU for the input conductors . . . . . . . 14

Install a circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

InfraStruXure System—InstallationandStart-Up

iii

Route the input conductors to the

Main Input circuit breaker (or switch) . . . . . . . . . . . . . . . . . 16

Torque specs and tools required . . . . . . . . . . . . . . . . . . . . 16

Connect input conductors . . . . . . . . . . . . . . . . . . . . . . . . 17

Connect an Emergency Power Off Switch . . . . . . . . . . . . . . . . 18

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Connect an EPO switch to the

 

user connection plate and test the switch . . . . . . . . . . . . . .

18

Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Connect User Input Contacts and

Relay Outputs to the User Connection Plate. . . . . . . . . . . . . . . 21

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

How to connect contacts to the PDU Monitoring Unit . . . . . .

22

Install Shielding Troughs,

Shielding Partitions, and Cable Ladders . . . . . . . . . . . . . . . . . . 23

Shielding Troughs and Shielding Partitions for

overhead wiring along rows . . . . . . . . . . . . . . . . . . . . . . . 23

Cable Ladders for overhead wiring across rows . . . . . . . . . . 24

Install InfraStruXure Rack-Mount Devices . . . . . . . . . . . . . . . . . 25

Install the Rack Automatic Transfer Switches (ATS) . . .

. . . . . 25

Install the Rack Power Distribution Units (PDU) . . . . .

. . . . . 25

Install the InfraStruXure Manager and Hub (or Switch)

. . . . . 25

Install the Environmental Monitoring Unit or

 

Environmental Management System . . . . . . . . . . . .

. . . . . 25

Route and Attach Overhead Wiring . . . . . . . . .

. . . . . . . . . . . . 26

Wiring Under the Floor . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 29

Route Data Cables to the

 

InfraStruXure Manager Hub (or Switch) . . . . . . .

. . . . . . . . . . . 31

Start-Up Procedure ................................................

33

Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . 33

Ensure that all power is off . . . . . . . . . . . . . . . . . . . .

. . . . 33

Apply power to the system . . . . . . . . . . . . . . . . . . . .

. . . . 34

Configure the InfraStruXure Manager. . . . . . . . . . . . . . . . . . . . 36

iv

InfraStruXure System—InstallationandStart-Up

Appendix A: Operation ..........................................

37

How to Apply Power to the System . . . . . . . . . . . . . . . . . . . . . 37 How to Ensure Total Power Off . . . . . . . . . . . . . . . . . . . . . . . 39

Appendix B: Changes in this Manual ......................

41

Safety

Overview

Save these instructions

This manual contains important instructions that must be followed during installation, operation, and maintenance of the InfraStruXure System.

Safety symbols used in this manual

Indicates an electrical hazard, which, if not avoided, could result in injury or

death.

Electrical

Hazard

Indicates a hazard, which, if not avoided, could result in personal injury or damage to product or other property.

Warning

Indicates a potential hazard which could result in damage to product or other property.

Caution

Indicates important information.

Note

Indicates a heavy load that should not be lifted without assistance.

Heavy

Indicates a standby state. When in standby, the unit is not operating, but it may still contain hazardous voltage. It is not safe to service until the equipment is disconnected from all sources of electrical power.

Cross-referencesymbols used in this manual

Indicates that more information is available on the same subject in a different manual.

See also

Indicates that more information is available on the same subject in a different section of this manual.

InfraStruXure System—InstallationandStart-Up

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