American Power Conversion 208-220 User Manual
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Smart-UPS® VT

10-30kVA

208/220 V

Site Preparation and

Installation Manual

Smart-UPS® VT10-30kVA 208/220 V

Site Preparation and Installation Manual

IMPORTANT SAFETY INSTRUCTIONS –

SAVE THESE INSTRUCTIONS

This manual contains important instructions for the SUVT series that should be

followed during installation and maintenance of the UPS and Batteries

Smart-UPS®VT10-30kVA,208V, Site Preparation and Installation –990-1598A

1

Contents

Safety .....................................................................

1

General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Symbols used in this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Introduction ............................................................

3

UPS Family Range and Components . . . . . . . . . . . . . .

. . . . . . . 4

13.85 in/352 mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

20.59 in/523 mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Connection Interface (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Foot print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

APC Network Management Card AP9619 (installed in UPS)

 

and APC Humidity Sensor (Optional) . . . . . . . . . . . . . . . . . . . . .

9

Site Preparation .....................................................

10

Installation Space Requirements . . . . . . . . . . . . . . . . .

. . . . . . 10

Clearance for 20.59 in/523 mm Enclosures . . . . . . . . . . . . . . . 10

Clearance for stand-alone 13.85 in/352 mm Enclosures . . . . . . 11

Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Audible noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Recommended current protection . . . . . . . . . . . . . . . . . . . . . . 13

Minimum breaker settings for 10 kVA UPS . . . . . . . . . . . . . . . . 13

Minimum breaker settings for 15 kVA UPS . . . . . . . . . . . . . . . . 14

Minimum breaker settings for 20 kVA UPS . . . . . . . . . . . . . . . . 14

Minimum setting of breakers for 30 kVA UPS . . . . . . . . . . . . . . 14

Recommended phase-conductorsizes [AWG] for a 86°F

(30°C) temperature environment . . . . . . . . . . . . . . . . . . . . . . . 15 EPO switch wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

990-1598BSmart-UPS®VT10-30kVA, 208/220 V Site Preparation and Installation Manual

i

Basic Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mechanical assembly ............................................

18

Stabilizing Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Floor Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 20

Hole positions for floor anchors (stand-alone Enclosures) . . . . . 20

Floor anchoring of stand-alone systems . . . . . . . . . . . . . . . . . . 21

Electrical Installation ............................................

22

System-Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . .

22

Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA,

208V, 3 phase, single mains . . . . . . . . . . . . . . . . . . . . . . . . . . 25

One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA,

220V, 3 phase, single mains . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Input/Output Wiring – Single Mains (default) . . . . . . . . . . . . . 28

Input/Output Wiring – Dual Mains . . . . . . . . . . . . . . . . . . . . . 30

External Battery Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wiring to battery bank or battery racks . . . . . . . . . . . . . . . . . . 32

Communication Wiring to EPO and Optional Equipment . . . . 33

Pin connections J106

(XR Enclosure) and J108 (EPO) . . . . . . . .

34

Pin connections J106

(UPS) to J200 (XR Enclosure - option) . . .

34

XR Enclosure, APC Maintenance Bypass Panel, and Generator

 

Control wiring . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

Pin connections J108

(for EPO wiring options) . . . . . . . . . . . .

36

Connection of APC Humidity Sensor . . . . . . . . . . . . . . . . . . . . 37

Front panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Wiring Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 40

Installation Site Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

ii

Smart-UPS®VT10-30kVA, 208/220 V Site Preparation and Installation Manual

990-1598B

Safety

General Safety Instructions

This guide contains important instructions that should be followed when handling the UPS, Battery Enclosures, and batteries.

Symbols used in this guide

WARNING!

Risk of electric shock.

CAUTION!

Read this information to avoid equipment damage.

Indicates important information.

Note

Indicates that more information is available on this subject in a different section of this manual.

Indicates that more information is available on the same subject in a different manual.

Environmental symbols

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

Ventilation

Humidity

Dust/Fumes

Altitude

 

requirements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

990-1598BSmart-UPS®VT10-30kVA, 208/220 V Site Preparation and Installation Manual

1

Safety – General Safety Instructions

General safety

WARNING!

All electrical power and control wiring must be installed by a qualified electrician and comply with local and national codes.

WARNING!

When connected, the UPS contains energy from both AC and DC sources. If the UPS has dual mains supply, be aware of the two AC supply sources. Risk of electric shock - parts inside the UPS are energized from the battery supply even the AC power is disconnected.

WARNING!

Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

WARNING!

Batteries do not contain serviceable parts. Only APC authorized personnel may open batteries.

WARNING!

Do not dispose of battery or batteries in a fire. The battery may explode. Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

WARNING!

Risk of Energy Hazard, 96 V, 7.2 Ampere-hourbattery. Before replacing batteries, remove watches, rings, or other metal objects. High energy through conductive materials could cause severe burns.

WARNING!

When handling batteries, wear rubber gloves and boots. Do not lay tools or metal objects on top of batteries.

WARNING!

When replacing a Battery Unit, replace with the same number of the APC SYBT1 (always replace a whole Battery Module (4 Battery Units) at a time).

WARNING!

Only trained personnel familiar with the construction and operation of the equipment and the electrical and mechanical hazards involved, may install and remove system components.

For configurations including customer-suppliedexternal batteries, refer to manufacturer’s battery installation and maintenance instructions.

2

Smart-UPS®VT10-30kVA, 208/220 V Site Preparation and Installation Manual990-1598B

Introduction

Welcome to the Site Preparation and Installation Manual for the Smart-UPS® VT. This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment (also available at www.apc.com) and instructions on how to carry out the electrical/ mechanical installation. Separate manuals are available on:

Receiving and Unpacking - part no. 990-1747

Operation - part no. 990-1599

Keep the UPS free from loose objects to prevent obstruction of the airflow.

Note

Note

Note

For more information on APC products and services, visit us at www.apc.com

Most illustrations show 20.59 in / 523 mm Enclosures but apply to both Enclosure sizes (13.85 in / 352 mm and 20.59 in / 523 mm). Any differences between the two Enclosure sizes will be addressed in the manual.

990-1598BSmart-UPS®VT10-30kVA, 208/220 V Site Preparation and Installation Manual

3

UPS Family Range and Components

13.85 in/352 mm Enclosures

Front

Rear

Front without front panel

 

 

10-15kVA

20.59 in/523 mm Enclosures

Blind plates cover empty battery bays

Front

Rear

Front without

 

 

front panel 10-15kVA

Front without

front panel 20-30kVA

4

Smart-UPS®VT10-30kVA, 208/220 V Site Preparation and Installation Manual990-1598B