American Power Conversion 1609 User Manual

Size:
662.14 Kb
Download

1609 Industrial Uninterruptible Power Supply

User Manual

Installation and Operation

41063-222-01(1)

990-1868

12/2004

Mount the UPS

This unit is designed to mount on a heavy duty DIN rail or on the back panel of an enclosure. For details on DIN rail installation refer to the DIN rail installation guide included in the DIN rail package. The DIN rail kit is not included.

When mounting on the back panel of an enclosure, select screws that are appropriate for the weight of this unit and the mounting surface material.

Six screws must be used when mounting this unit in an enclosure. Three screws in the top of the bracket and three screws in the bottom of the bracket. Failure to follow these instructions may result in damage to the unit.

Top Bracket

Bottom Bracket

Battery Installation

The UPS battery is shipped in a separate carton.

Refer to the installation guide included with the replacement battery for installation instructions.

3

Front Panel

120 V model depicted.

8 NO

ON

 

7 COM

BATTERY

Test

6 NC

 

 

5 NO

LOW

 

4 COM

BATTERY

 

3 NC

 

 

 

2 EPO COM

 

1 EPO

 

 

PUSH

TO

RESET

INPUT

 

OUTPUT

 

208/220-240V~50/60Hz, 7A MAX

230V~ 50/60Hz, 500VA

 

 

325W, 2.7A MAX

 

GROUND NEUTRAL

LINE

GROUND NEUTRAL

LINE

N

L

N

L

Connect Power and Equipment to the UPS

Hardwiring should be performed by a qualified electrician. Use appropriate size wires.

1.The UPS features a transient voltage surge-suppression(TVSS) screwlocated on the front panel. The TVSS screw is used for connecting the ground lead on surge suppression devices such as telephone and network line protectors.

Prior to connecting the grounding cable, ensure that the UPS is NOT connected to utility or battery power.

2.Hardwire the UPS.

In 230 V applications the UPS must be protected with a circuit breaker that complies with European standards for branch rated protection per the country of installation.

In 208 V applications, the 1609-U500Emust be protected by a dual pole, 10 A branch rated circuit breaker with UL489 rating.

The 120 V 1609-U500Nhas supplementary circuit breaker protection. The unit should be protected by a single pole, 15 A branch rated circuit breaker with a UL489 rating.Allen-Bradleypart number1492-MCAA115is suggested.Ensure that the branch circuit breaker is off prior to wiring the unit.

120 V

INPUT

 

OUTPUT

208/230 V

INPUT

OUTPUT

models

 

 

 

models

 

 

 

NEUTRAL

LINE

NEUTRAL

LINE

L2/N L1

L2/N L1

 

N

L

N

L

3.Connect equipment to the UPS.

4.Add optional accessories to the SmartSlot located on the front panel.

5.Turn on all connected equipment. To use the UPS as a master on/off switch, be sure all connected equipment is switched on.

6.Press the button on the front panel to start the UPS.

The battery charges to 90% capacity during the first four hours of normal operation.

Do not expect full battery run capability during this initial charge period.

7.For optimal computer system security, install PowerChute monitoring software included with the UPS.

4

Connectors

Communication Port

SERIAL PORT

Contact Closure Port

8 NO

ON

7 COM

BATTERY

6 NC

 

 

5 NO

 

 

LOW

4 COM

BATTERY

3 NC

 

 

2 EPO COM

1 EPO

 

 

Output Contact Ratings:

A standard serial interface cable is incompatible with the UPS. Use the cable supplied with the unit.

The relays are connected from the common (COM) to the normally closed (NC) pins.When the unit enters a low battery or on battery state, the appropriate relay will transition and connect the common (COM) to the normally open (NO) pin.

The Contact Closure Port connection will automatically disable when a Network Management Card or the Serial Port connection are used.

Parameter

Value

 

 

nominal switching capacity

1 A @ 30 VDC

 

 

maximum switching power

30 W

 

 

maximum switching voltage

60 VDC

 

 

maximum switching current

2 ADC

 

 

maximum carrying current

2 ADC

 

 

surge ratings

2 kV per Bellcore TA-NWT-001089

 

1.5 kV per FCC part 68

 

 

Emergency Power Off

The emergency power off (EPO) feature is user configurable. EPO provides immediate de-energizingof connected equipment from a remote location, without switching to battery operation.

Use a normally-opencontact to connect the EPO COM terminal to the EPO terminal.

The EPO interface is a Safety Extra Low Voltage (SELV) circuit. Connect it only to other SELV circuits. The EPO interface monitors circuits that have no determined voltage potential. Such closure circuits may be provided by a switch or relay properly isolated from the utility. To avoid damage to the UPS, do not connect the EPO interface to any circuit other than a closure type circuit.

Use one of the following cable types to connect the UPS to the EPO switch.

CL2: Class 2 cable for general use.

CL2P: Plenum cable for use in ducts, plenums, and other spaces used for environmental air.

CL2R: Riser cable for use in a vertical run in a floor-to-floorshaft.

CLEX: Limited use cable for use in dwellings and for use in raceways.

For installation in Canada: Use only CSA certified, type ELC (extra-lowvoltage control cable).

For installation in other countries: Use standard low-voltagecable in accordance with national and local regulations.

5

Operation

Operation

UPS Display Panel

120 V models

Test

208/230 V models

Test

INPUT

 

OUTPUT

 

INPUT

OUTPUT

208/220-240V~50/60Hz, 7A MAX

230V~ 50/60Hz, 500VA

208/220-240V~50/60Hz, 7A MAX

230V~ 50/60Hz, 500VA

 

 

325W, 2.7A MAX

 

 

325W, 2.7A MAX

GROUND NEUTRAL

LINE

GROUND NEUTRAL

LINE

 

 

N

L

N

L

L2/N L1

L2/N L1

Display Panel Indicators and Function Buttons

Indicator

Indicator Title

Description

 

 

LED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On-Line

The UPS is supplying utility power to the connected equipment

 

 

 

 

 

 

 

 

 

 

 

(see Troubleshooting).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AVR Trim

The UPS is compensating for a high utility voltage (see Troubleshooting).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AVR Boost

The UPS is compensating for a low utility voltage (see Troubleshooting).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On Battery

The UPS is supplying battery power to the connected equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overload

The connected equipment is drawing more than the UPS power rating allows

 

 

 

 

 

 

 

 

 

 

 

(see Troubleshooting).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Battery/Battery

The battery is disconnected or must be replaced (see Troubleshooting).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnected

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Operation

Battery

Charge

Diagnostic Utility

Voltage

The UPS has a diagnostic feature that indicates the utility voltage.

The UPS starts a self-testas part of this procedure. Theself-testdoes not affect the voltage display.

Press and hold the button to view the utility voltage bar graph indicator.

After a few seconds, this five-LEDBattery Charge indicator on the right of the display panel will show the utility input voltage.

Refer to the figure on the left for the voltage reading (values are not listed on the UPS).

The indicator on the UPS shows the voltage is between the displayed value on the list and the next higher value (see Troubleshooting).

Feature

Feature Title

 

Function

Button

 

 

 

 

 

Power On

Press this button to turn on the UPS. Continue reading for additional

 

 

capabilities.

 

 

Power Off

Press this button to turn off the UPS.

 

Self-Test

Automatic: The UPS performs aself-testautomatically when tuned on, and

 

 

every two weeks thereafter (by default). During the self-test,the UPS

 

 

briefly operates the connected equipment on battery.

 

 

Manual: Press and hold the

button for a few seconds to initiate the

 

 

self-test.

 

 

Cold Start

When there is no utility power and the UPS is off, the cold start feature will

 

 

switch the UPS and connected equipment onto battery power

 

 

(see Troubleshooting).

 

7

User Configurable Items

User Configurable Items

UPS settings

Settings are adjusted through PowerChute software or optional Network Management Card.

Function

Factory

User Selectable

Description

Default

Choices

 

 

 

 

 

 

 

Automatic

Every 14 days

• Every 7 days

 

Set the interval at which the UPS will execute a

Self-Test

(336 hours)

(168 hours)

 

 

self-test.

 

 

• On start up only

 

 

 

• No self-test

 

 

 

 

 

 

 

UPS ID

UPS_IDEN

Up to eight characters

Uniquely identify the UPS (i.e. server name or

 

 

(alphanumeric)

 

location) for network management purposes.

 

 

 

 

 

 

Date of Last

Manufacture

mm/dd/yy

 

 

Reset this date when you replace the battery

Battery

Date

 

 

 

module.

Replacement

 

 

 

 

 

 

 

 

 

 

 

Minimum Capacity

0 percent

• 0%

60%

Specify the percentage to which batteries will

Before Return from

 

• 15%

75%

be charged following a low battery shutdown

Shutdown

 

• 30%

90%

before powering connected equipment.

 

 

• 45%

 

 

 

 

 

 

 

 

Voltage Sensitivity

High sensitivity

High sensitivity

 

The UPS detects and reacts to line voltage

 

 

Medium sensitivity

distortions by transferring to battery operation

 

 

to protect the connected equipment.

 

 

Low sensitivity

 

 

 

 

In situations of poor power quality, the UPS

 

 

 

 

 

 

 

 

 

 

may frequently transfer to battery operation. If

 

 

 

 

 

the connected equipment can operate normally

 

 

 

 

 

under such conditions, reduce the sensitivity

 

 

 

 

 

setting to conserve battery capacity and service

 

 

 

 

 

life.

 

 

 

 

 

 

Alarm Delay

Enable

• Enable

 

 

Mute ongoing alarms or disable all alarms

Control

 

• Mute

 

 

permanently.

 

 

• Disable

 

 

 

 

 

 

 

 

 

Shutdown Delay

90 seconds

• 0 s

360 s

Set the interval between the time when the UPS

 

 

• 90 s

450 s

receives a shutdown command and actual

 

 

• 180 s

540 s

shutdown.

 

 

• 270 s

630 s

 

 

 

 

 

 

 

8

 

 

 

 

User Configurable Items

 

 

 

 

Function

Factory

User Selectable

Description

Default

Choices

 

 

 

 

 

 

 

Low Battery

2 minutes

2, 5, 8, 11, 14,

 

PowerChute software interface provides

Warning

 

17, 20, 23 minutes

automatic, unattended shutdown when

 

 

 

 

approximately two minutes of battery operated

 

 

 

 

run time remains.

 

 

 

 

The low-batterywarning beeps are continuous

 

 

 

 

when two minutes of run time remain.

 

 

 

 

Change the low battery warning interval setting

 

 

 

 

to the time that the operating system or system

 

 

 

 

software requires to safely shut down.

 

 

 

 

 

Synchronized

0 seconds

• 0 s

• 240 s

Specify the time the UPS will wait after the

Turn-onDelay

 

• 60 s

• 300 s

return of utility power before start up (to avoid

 

 

• 120 s

• 360 s

branch circuit overload).

 

 

• 180 s

• 420 s

 

 

 

 

 

 

High Transfer Point

120 V models:

 

 

To avoid unnecessary use of the battery where

 

127 VAC

• 127 VAC

• 133 VAC

utility voltage is chronically high, set the high

 

 

• 130 VAC

• 136 VAC

transfer point higher if the connected

 

 

equipment can tolerate this condition.

 

230 V models:

 

 

 

 

 

 

 

253 VAC

• 253 VAC

• 261 VAC

 

 

 

• 257 VAC

• 265 VAC

 

 

 

 

 

 

Low Transfer Point

120 V models:

 

 

To avoid unnecessary use of the battery where

 

106 VAC

• 97 VAC

• 103 VAC

utility voltage is chronically low, set the low

 

 

• 100 VAC

• 106 VAC

transfer point lower if the connected equipment

 

 

can tolerate this condition.

 

230 V models:

 

 

 

 

 

The 1609-U500Eships ready for 230 V

 

208 VAC

• 196 VAC

• 204 VAC

 

sources. When operating the UPS in 208 V

 

 

• 200 VAC

• 208 VAC

 

 

applications, the UPS low transfer voltage

 

 

 

 

 

 

 

 

settings are adjusted through PowerChute

 

 

 

 

software or the Network Management Card.

 

 

 

 

The proper setting for low transfer voltage is

 

 

 

 

196 V.

 

 

 

 

Refer to the PowerChute user guide or the

 

 

 

 

Network Management Card instructions for

 

 

 

 

setting adjustment details.

 

 

 

 

 

Output Voltage

 

 

 

230 V models only: Sets the output voltage of

230 V models

230 VAC

• 220 VAC

• 240 VAC

the UPS while operating on battery.

 

 

• 230 VAC

 

 

 

 

 

 

 

9

Storage, Maintenance, Transport

Storage, Maintenance, Transport

Storage

Store the UPS covered in a cool, dry location with the batteries fully charged. At 5° to 86° F (–15°to 30° C), charge the UPS battery every six months.

At 86° to 113° F (30° to 45° C), charge the UPS battery every three months.

Replacing the Battery Module

This UPS has an easy-to-replace,hot-swappablebattery module. Replacement is a safe procedure, isolated from electrical hazards. You may leave the UPS and connected equipment on during the replacement procedure.

Ensure battery replacement every 2-4years.

Standard (40C) battery; Allen-Bradleycatalog number:1609-500SBAT.

High Temperature (50C) battery; Allen-Bradleycatalog number:1609-500HBAT.

Once the batteries are disconnected the connected equipment is not protected from power outages.

Refer to the appropriate replacement battery installation guide for battery module installation instructions. See your dealer or contact Rockwell Automation at 440-646-5800for information on replacement battery modules.

Be sure to deliver the spent battery(s) to a recycling facility or ship it to the address specified in the replacement battery literature.

10

Troubleshooting

Troubleshooting

Use this chart to solve minor installation and operation problems. Refer to Rockwell Automation Tech Support at 440-646-5800for further support.

Problem and/or Possible Cause

 

Solution

UPS will not turn on

 

 

The battery is not connected properly.

Check that the battery connector is fully engaged.

button not pushed.

Press the

button once to power-upthe UPS and connected equipment.

The UPS is not connected to utility

Check that the UPS is properly connected to utility power.

power supply.

 

 

UPS will not turn off

 

 

The UPS is experiencing an internal fault

Do not attempt to use the UPS. Unplug the UPS and have it serviced immediately.

UPS beeps occasionally

Normal UPS operation when running on battery.

None: The UPS is protecting the connected equipment. Press the button to silence this alarm.

UPS is not providing expected backup time

The UPS battery(s) are weak due to a recent power outage or battery(s) are near the end of their service life.

Charge the battery(s). Batteries require recharging after extended outages. Batteries can wear faster when put into service often or when operated at elevated temperatures. If the battery(s) are near the end of their service life, consider replacing the battery(s) even if the replace battery LED is not yet illuminated.

Left half, Right half, or Center section of front panel is flashing

The UPS is experiencing an internal fault.

Do not attempt to use the UPS. Unplug the UPS and have it serviced immediately.

All LEDs are illuminated and the UPS emits a constant beeping

The UPS is experiencing an internal fault.

Do not attempt to use the UPS. Unplug the UPS and have it serviced immediately.

Front panel LEDs flash sequentially

The UPS has been shut down remotely

None: The UPS will restart automatically when utility power returns.

through software or an optional

 

accessory card.

 

 

 

11