American Dryer Corp Gas DSI-HSI-Electric-Steam-Phase 7 with S.A.F.E. D-40 User Manual

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D-40

(Gas DSI/HSI/Electric/Steam/Phase 7 with S.A.F.E.)

Installation Manual

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Clear the room, building or area of all occupants.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

AVERTISSEMENT: Assurez-vousde bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

Ne pas tenter d’allumer d’appareils.

Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.

Évacuez la pièce, le bâtiment ou la zone.

Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

 

For replacement parts, contact the reseller from which the dryer

 

was purchased or

 

American Dryer Corporation

 

88 Currant Road

 

Fall River MA 02720-4781

 

Telephone: (508) 678-9000 /Fax: (508)678-9447

 

e-mail:techsupport@amdry.com

 

www.amdry.com

031902JEV/rmoles

ADC Part No. 113370

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, andtrouble-freeoperation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

POUR VOTRE SÉCURITÉ

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryerexactly.

Important

For your convenience, log the following information:

DATE OF PURCHASE________________________________ MODEL NO. __________________________________________D-40

RESELLER’S NAME ________________________________________________________________________________________

Serial Number(s)

________________________________________________________________________________________

 

________________________________________________________________________________________

 

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order toADC at (508)678-9447or telephone your order directly to theADC Parts Department at (508)678-9000.Please specify the dryermodel number andserial number in addition to thedescription andpart number, so that your order is processed accurately and promptly.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructionsmust be posted in a prominent location near the dryer.

IMPORTANT

YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA

(Occupational Safety and Health Administration) STANDARDS.

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

«Attention: Lor des opérations d’entretien des commandes étiqueter tous filsnt de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»

CAUTION

DRYER(S) SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

WARNING

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S). CHILDRENSHOULD BE SUPERVISED IF NEAR DRYER(S) IN OPERATION.

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or heat safety circuit ever be disabled.

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

WARNING

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE...EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/ or specified in the installation manual included with the dryer.

Dryers must not be installed or stored in an area where itwill be exposed to water and/or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

 

Table of Contents

 

SECTION I

 

IMPORTANT INFORMATION ..........................................................................

3

A. Receiving and Handling ...............................................................................................................

3

B.

Safety Precautions ......................................................................................................................

4

SECTION II

 

SPECIFICATIONS ..............................................................................................

6

A. Specifications .............................................................................................................................

6

SECTION III

 

INSTALLATION PROCEDURES ......................................................................

8

A. Unpacking/Setting Up .................................................................................................................

8

B. Location Requirements ...............................................................................................................

9

C. Dryer Enclosure Requirements ..................................................................................................

10

D. Fresh Air Supply Requirements ..................................................................................................

11

E.

Exhaust Requirements ...............................................................................................................

12

F.

Electrical Information ................................................................................................................

18

G.

Gas Information ........................................................................................................................

24

H. Steam Information ....................................................................................................................

28

I.

Preparation For Operation/Start-Up .........................................................................................

33

J.

Preoperational Tests .................................................................................................................

34

K. Preoperational Instructions ........................................................................................................

35

L.

Shut Down Instructions .............................................................................................................

38

SECTION IV

 

SERVICE/PARTS INFORMATION .................................................................

39

A. Service .....................................................................................................................................

39

B. Parts ........................................................................................................................................

39

SECTION V

 

WARRANTY INFORMATION .........................................................................

40

A. Returning Warranty Cards .........................................................................................................

40

B. Warranty ..................................................................................................................................

40

C. Returning Warranty Parts ..........................................................................................................

40

SECTION VI

 

ROUTINE MAINTENANCE ............................................................................

42

A. Cleaning ...................................................................................................................................

42

B. Adjustments .............................................................................................................................

43

C. Lubrication ...............................................................................................................................

43

D. Lint Drawer Removal................................................................................................................

44

SECTION VII

 

DATA LABEL INFORMATION ........................................................................

45

A. Data Label ...............................................................................................................................

45

SECTION VIII

 

REVERSING TIMER SPIN/DWELL ADJUSTMENTS ..................................

47

SECTION IX

 

PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

 

COMPONENTS .................................................................................................

48

SECTION X

 

S.A.F.E. FIRE SUPPRESSION SYSTEM (F.S.S.) ............................................

51

SECTION I

IMPORTANT INFORMATION

A. RECEIVING AND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves.

Dryers damaged in shipment:

1.ALL dryersshould be inspected upon receipt and before they are signed for.

2.If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3.If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a damaged shipment,should be accepted, but the number received and the number refusedmust be noted on the receipt.

4.If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier’s freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5.Freight claims are the responsibility of the consignee, and ALL claimsmust be filed at the receiving end.ADC assumes no responsibility for freight claims or damages.

6.If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)678-9000.

IMPORTANT: The dryermust be transported and handled in an upright position atALL times.

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B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manualmust be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1.DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.

3.WHAT TO DO IF YOU SMELL GAS...

a.DO NOT try to light any appliance.

b.DO NOT touch any electrical switch.

c.DO NOT use any phone in your building.

d.Clear the room, building, or area of ALL occupants.

e.Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f.If you cannot reach your gas supplier, call the fire department.

4.Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5.Dryers must be exhausted to the outdoors.

6.Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method,should not be dried in it.

WARNING: Dry only water washed fabrics.DO NOT dry articles spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax.

EXPLOSION COULD RESULT.

4

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.

WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and also may be a fire hazard.

7.A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.

WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard.

8.For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO.70-LATESTEDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSAC22.1-1990or LATEST EDITION.

NOTE: Failure to do so willVOID THE WARRANTY.

9.UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or heat safety circuit ever be disabled.

WARNING: PERSONAL INJURY OR FIRE COULD RESULT.

10.This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11.Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard.

12.READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER.

13.For safety, proper operation, and optimum performance, the dryer must not be operated with a load less thansixty-sixpercent (66%) 19 lbs (8.61 kg) of its rated capacity.

WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration)

STANDARDS.

5

SECTION II

SPECIFICATIONS

A. SPECIFICATIONS

BASKET (TUMBLER) DIAMETER

32-3/4”

 

83.2 cm

 

 

BASKET (TUMBLER) DEPTH

 

25-5/8”

 

65.1 cm

 

 

BASKET (TUMBLER) MOTOR

1/2 HP*

 

0.373 kw

 

 

DOOR OPENING (DIAMETER)

21-1/2”

 

54.61 cm

 

 

BASKET (TUMBLER) VOLUME

12.5 cu. ft.

 

0.354 cu.m.

 

 

DRYERS PER 20’/40’ CONTAINER

12/26

 

 

 

DRYERS PER 45’/48’ TRUCK

 

30/32

 

 

 

 

VOLTAGE AVAILABLE

120-460v1ø - 3ø 3, 4w 50/60 Hz

 

 

 

APPROX. WEIGHT (UNCRATED)

534 lbs

 

242 kg

 

 

Gas

APPROX. WEIGHT (CRATED)

571 lbs

 

259 kg

 

 

HEAT INPUT

 

100,000 btuh

 

25,200 kcal/hr

 

 

 

AIRFLOW

 

460 cfm

 

13 cmm

 

 

 

INLET PIPE CONNECTION

1/2” F.P.T.**

 

 

Electric

22

75,130

 

18,932

 

 

 

 

 

 

 

OVEN SIZE

 

 

 

 

 

 

KW

BTUH

 

KCAL/HR

 

 

 

 

 

 

(60 Hz)

 

(50 Hz)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE AVAILABLE

 

 

120-460v1ø - 3ø 3, 4w

50/60 Hz

 

APPROX. WEIGHT (UNCRATED)

593 lbs

 

 

269 kg

 

APPROX. WEIGHT (CRATED)

631 lbs

 

 

286 kg

Steam****

AIRFLOW

 

750 cfm

 

 

21 cmm

LOW

90.1 lbs/hr

40.9 kg/hr

2.6

 

 

0.014 cmh

 

COMPRESSED AIR VOLUME

0.5 cfh

 

 

 

AIR CONNECTION

 

 

 

1/8” F.P.T.

 

 

STEAM CONSUMPTION

BOILER HP NORMAL LOAD

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH

104 lbs/hr

 

47.2 kg/hr

3.0

 

 

 

 

OPERATING STEAM PRESSURE

STEAM SUPPLY

 

STEAM RETURN

 

LOW

15 PSI

 

1.03 bars

1”

 

 

1”

 

HIGH

125 PSI

 

8.6 bars

1”

 

 

1”

Shaded areas are stated in metric equivalents

*D-40reversing dryer available with3-phase(3ø) 1/2 HP (0.373 kw) motors standard.

**Size of piping to dryer varies with installation conditions. Contact factory for assistance.

***Contact factory for information not listed, 3-phase(3ø) figures shown are for3-wireservice.

****Specify air-operatedor electromechanical steam damper system.Air-operatedsteam damper systemmust be provided with clean, dry and regulated 80 PSI ± 10 PSI (5.51 bars ± 0.68 bars) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.

6