American Dryer Corp Gas DSI-Electric- Steam AD-78 II User Manual

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AD-78II

Parts Manual 2001-2002

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: (508) 678-9000 /Fax: (508)678-9447

E-mail: techsupport@amdry.com

www.amdry.com

ADC Part No. 450576

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, andtrouble-freeoperation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

Important

For your convenience, log the following information:

DATE OF PURCHASE ____________________________ MODEL NO.

__________________________________________AD - 78 II

RESELLER’S NAME

_______________________________________________________________________________________

Serial Number(s)

________________________________________________________________________________________

 

________________________________________________________________________________________

 

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order toADC at (508)678-9447or telephone your order directly to theADC Parts Department at (508)678-9000.Please specify the dryermodel number andserial number in addition to thedescription andpart number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must beobtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructionsmust be posted in a prominent location near the dryer.

Table of Contents

 

OPLControl DoorAssembly ..................................................................................................................

2

Control Door (Coin Models) ..................................................................................................................

3

Phase 5 OPL Microprocessor Control PanelAssembly ...........................................................................

4

Phase 5 Coin Microprocessor Control PanelAssembly ...........................................................................

5

Coin VaultAssembly ...............................................................................................................................

6

Front PanelAssembly .............................................................................................................................

7

Main DoorAssembly (Round Door) .......................................................................................................

8

Main Door SwitchAssembly For Round Main Door ...............................................................................

9

Sensor BracketAssembly .....................................................................................................................

10

LintTrapAssembly ...............................................................................................................................

11

Drop Lint DoorAssembly .....................................................................................................................

12

Basket (Tumbler) SupportAssembly .....................................................................................................

13

Idler BearingAssembly .........................................................................................................................

14

Basket (Tumbler) BearingAssembly ......................................................................................................

15

Single-Phase(1ø) Motor, Electric Relay PanelAssembly .......................................................................

16

3-Phase(3ø) Motor,Non-ReversingElectric Relay PanelAssembly ......................................................

17

3-Phase(3ø) Motor, Reversing Electric Relay PanelAssembly ........................................................

18, 19

Non-ReversingT.E.F.C. Motor MountAssembly ............................................................................

20, 21

Reversing T.E.F.C. Motor MountAssembly ....................................................................................

22, 23

Hot Surface Ignition (HSI) BurnerAssembly

 

CE Export ...................................................................................................................................

24, 25

Direct Spark Ignition (DSI) BurnerAssembley

 

For Models Mfd. as of April 11, 2000 .........................................................................................

26, 27

Sail SwitchAssembly ............................................................................................................................

28

Back GuardAssemblies ........................................................................................................................

29

Microprocessor CoinAcceptors Listing ................................................................................................

30

Additional PartsAvailable .....................................................................................................................

31

 

2

OPL Control Door Assembly

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

883244*

1

Control Door Assembly

 

 

 

(includes illus. nos. 1, 4, and 5)

2

150134

2

#10-32x 1/2” TORX Screw

3

150317

2

#10-16x 3/4” TORX Screw

4

117605

2

1/4” x 3/8” Neoprene Sponge Tape

5

117604

2

1/8” x 3/8” Neoprene Sponge Tape

6

881053

1

ADC Logo with Adhesive Tape

*Specify color when ordering.

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

 

Control Door (Coin Models)

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

883243**

1

Control Door without Locks

2

117605

2

1/4” x 3/8” Neoprene Sponge Tape

3

150317

2

#10-16x 3/4” TORX Screw

4

160015

2

MK-100Lock ONLY

5

160052

1

1” Cam

6

160104

*

MK-100Key ONLY

7

881053

1

ADC Logo with Adhesive Tape

*As required.

**Specify color when ordering.

 

 

 

Telephone: (508) 678-9000

Fax: (508) 678-9447

4

Phase 5 OPL Microprocessor Control Panel Assembly

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

112535

1

OPL English Keyboard (touch pad) Label Assembly

 

112276

1

OPL Stick-OnLabels (English Only)...Not Illustrated

 

112275

1

3-LanguageOPLStick-OnLabels

 

 

 

(Spanish, Italian, and Hebrew)...Not Illustrated

 

112277

1

3-LanguageOPLStick-OnLabels

 

 

 

(English, Spanish, and Hebrew)...Not Illustrated

 

112278

1

5-LanguageOPLStick-OnLabels

 

 

 

(Italian, Dutch, French, German, and Chinese)...Not Illustrated

2

801255

1

Phase 5 Microprocessor Control Panel ONLY

 

801256

1

Phase 5 Microprocessor Control Panel ONLY with Battery Bracket

 

801206

1

Phase 5 OPL Non-ReversingMicroprocessor Control Panel Assembly

 

 

 

Complete

 

 

 

(includes illus. nos. 1 through 6)

 

801207

1

Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete

 

 

 

(includes illus. nos. 1 through 6)

3

137222

1

Phase 5 OPL Non-ReversingController ONLY

 

137231

1

Phase 5 OPL Reversing Controller ONLY

 

824998

1

Phase 5 Battery Clip

4

153010

2

#6 Star Washer

5

150005

2

#6-32x 1/4” Phillips Round Head Machine Screw

6

150413

1

#10-16x 1/2” TORX Head Crimptite Screw

7

136048

1

1/8-Amp(slo blo) Fuse

IMPORTANT: Check label on computer chip to verify correct part number for controller.

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

Phase 5 Coin Microprocessor Control Panel Assembly

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

112526

1

Coin Keyboard (touch pad) Label Assembly

2

883254

1

Phase 5 Coin Control Panel Assembly

 

 

 

(includes illus. nos. 1, 2, 4, 5, and 6)

 

883253

1

Coin Control Panel ONLY

3

150309

1

#10-16x 1/2” Hex Head TEK Crimptite Screw

4

137213

1

Phase 5 Coin Controller ONLY

 

824998

1

Phase 5 Battery Clip

5

153010

2

#6 Star Washer

6

150005

2

#6-32x 1/4” Phillips Round Head Machine Screw

7

--------

1

Coin Acceptor

 

 

 

(refer to Microprocessor Coin Acceptors Listingon page 30)

8

152102

4

Hex Nut

9

136048

1

1/8-Amp(slo blo) Fuse

IMPORTANT: Check label on computer chip to verify correct part number of controller.

 

 

 

Telephone: (508) 678-9000

Fax: (508) 678-9447

 

6

Coin Vault Assembly

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1*

880118

1

Coin Box Assembly ONLY Less Lock

2**

160036

1

ACE® Lock Assembly with Key

3**

160136

1

ACE® Key ONLY

4

880117*

1

Coin Vault Assembly ONLY Less Lock

 

 

 

(includes illus. nos. 1, 4, and 5)

5

152014

4

1/4-20Free Spin Wash Nut

*Specify color when ordering.

**Specify key number when ordering.

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

Front Panel Assembly

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

883246*

1

Right Hand Front Panel Assembly (for OPL models)

 

 

 

(includes illus. nos. 1, 3, 5, and 6)

 

883245

1

Right Hand Front Panel Assembly (for coin models)

 

 

 

(includes illus. nos. 1, 3, 5, and 6)

2

150313

11

#10-16x 1/2” TORX Plus BTN Type 1

 

150318

**

25IP Stick-FitTORX Plus Bit

3

116147

2

13 x 18-1/2”Rear Lower Wall Insulation

 

116320

1

Top Front Panel Insulation

 

116321

1

Bottom Front Panel Insulation

4

122002

1

Lint Drawer Switch

5

881987

1

Friction Door Latch Kit

 

 

 

(includes illus. nos. 5 and 6)

6

154215

2

5/32” Pop Rivet

*Specify color when ordering.

**As needed.

 

 

 

Telephone: (508) 678-9000

Fax: (508) 678-9447

8

Main Door Assembly (Round Door)

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

--

883249

1

Black Main Door Assembly Complete

1

883252

1

Large Cold Rolled Steel (CRS) Black Main Door Handle

2

151010

1

#10-32Black Hex Acorn Lock Nut

3

150120

1

#10-32Door Latch Screw

4

152014

6

1/4-20Free Spin Wash Nut

5

102214

1

30” Door Glass

6

102357

1

Large Steel Door Gasket

7

151013

4

#10-32Black Acorn Nut

8

150683

6

1/4-20x 5/8” Carriage Bolt

9

102361

1

Black Gasket Tape

10

883251

1

Large Black Main Door Hinge

11

883250

1

Large 37-1/4”Black Door Ring ONLY

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781