American Dryer Corp D3030 User Manual

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This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

POUR VOTRE SÉCURITÉ

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. Manufacturerreserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

D30 Phase 7 Non-Coin

DATE OF PURCHASE________________________________ MODEL NO. __________________________________________

DISTRIBUTOR’S NAME ____________________________________________________________________________________

Serial Number(s)

________________________________________________________________________________________

 

________________________________________________________________________________________

 

________________________________________________________________________________________

Replacement parts can be obtained from your distributor or JLA. When ordering replacement parts fromJLA, you can FAX your order toJLA at 01422 824390 or telephone your order directly to theJLA Parts Department at 01422 822282. Please specify the dryermodel number andserial number in addition to thedescription andpart number, so that your order is processed accurately and promptly.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructionsmust be posted in a prominent location near the dryer.

IMPORTANT

YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA

(Occupational Safety and Health Administration) STANDARDS.

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»

CAUTION

DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

WARNING

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).

CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or the heat safety circuit devices ever be disabled.

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

WARNING

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

IMPORTANT

PLEASE OBSERVE ALLSAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer.

Dryer must not be installed or stored in an area where itwill be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

 

Table of Contents

 

SECTION I

 

IMPORTANT INFORMATION ..........................................................................

3

A. Receiving and Handling ...............................................................................................................

3

B.

Safety Precautions ......................................................................................................................

4

SECTION II

 

SPECIFICATIONS ..............................................................................................

6

A. Specifications .............................................................................................................................

6

SECTION III

 

INSTALLATION PROCEDURES ......................................................................

8

A. Unpacking/Setting Up .................................................................................................................

8

B. Location Requirements ...............................................................................................................

9

C. Dryer Enclosure Requirements ..................................................................................................

10

D. Fresh Air Supply Requirements ..................................................................................................

11

E.

Exhaust Requirements ...............................................................................................................

12

F.

Electrical Information ................................................................................................................

18

G.

Gas Information ........................................................................................................................

24

H. Steam Information ....................................................................................................................

28

I.

Preparation For Operation/Start-Up .........................................................................................

33

J.

Preoperational Tests .................................................................................................................

34

K. Preoperational Instructions ........................................................................................................

35

L.

Shutdown Instructions ...............................................................................................................

38

SECTION IV

 

SERVICE/PARTS INFORMATION .................................................................

39

A. Service .....................................................................................................................................

39

B. Parts ........................................................................................................................................

39

SECTION V

 

WARRANTY INFORMATION .........................................................................

40

A. Returning Warranty Cards .........................................................................................................

40

B. Warranty ..................................................................................................................................

40

SECTION VI

 

ROUTINE MAINTENANCE ............................................................................

41

A. Cleaning ...................................................................................................................................

41

B. Adjustments .............................................................................................................................

42

C. Lubrication ...............................................................................................................................

42

D. Lint Drawer Removal................................................................................................................

43

SECTION VII

 

DATA LABEL INFORMATION ........................................................................

44

SECTION VIII

 

REVERSING TIMER SPIN/DWELL ADJUSTMENTS ..................................

46

SECTION IX

 

PROCEDURE FOR FUNCTIONAL CHECK

 

OF REPLACEMENT COMPONENTS ............................................................

47

SECTION X

 

SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ...........

49

SECTION I

IMPORTANT INFORMATION

A. RECEIVING AND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves.

Dryers damaged in shipment:

1.ALL dryersshould be inspected upon receipt and before they are signed for.

2.If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3.If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a damaged shipmentshould be accepted, but the number received and the number refusedmust be noted on the receipt.

4.If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier’s freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5.Freight claims are the responsibility of the consignee, and ALL claimsmust be filed at the receiving end.JLA assumes no responsibility for freight claims or damages.

6.If you need assistance in handling the situation, please contact the JLA Traffic Manager at 01422 822282.

IMPORTANT: The dryermust be transported and handled in an upright position atALL times.

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B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manualmust be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1.DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.

3.WHAT TO DO IF YOU SMELL GAS...

a.DO NOT try to light any appliance.

b.DO NOT touch any electrical switch.

c.DO NOT use any phone in your building.

d.Clear the room, building, or area of ALL occupants.

e.Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f.If you cannot reach your gas supplier, call the fire department.

4.Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5.Dryer(s) must be exhausted to the outdoors.

6.Although the manufacturer produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics.DO NOT dry articles spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.

WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard.

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7.A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.

WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard.

8.For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO.70-LATESTEDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSAC22.1-1990or LATEST EDITION.

NOTE: Failure to do so willVOID THE WARRANTY.

9.UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or the heat safety circuit devices ever be disabled.

WARNING: PERSONAL INJURY OR FIRE COULD RESULT.

10.This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11.Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard.

12.READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER.

13.For safety, proper operation, and optimum performance, the dryer must not be operated with a load less thansixty-sixpercent (66%), 16 lbs (7 kg) of its rated capacity.

WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration)

STANDARDS.

IMPORTANT: Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

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SECTION II

SPECIFICATIONS

A. SPECIFICATIONS

BASKET (TUMBLER) DIAMETER

32-3/4”

 

83.2 cm

BASKET (TUMBLER) DEPTH

 

19”

 

48.3 cm

BASKET (TUMBLER) MOTOR

 

1/2 hp*

 

0.373 kW

DOOR OPENING (DIAMETER)

 

21-1/2”

 

54.61 cm

BASKET (TUMBLER) VOLUME

 

9.26 cu ft

 

0.262 cu m

AIRFLOW (60 Hz)

 

 

 

460 cfm

 

13.02 cmm

AIRFLOW (50 Hz)

 

 

 

386 cfm

 

10.93 cmm

DRYERS PER 20’/40’ CONTAINER

14/30

 

 

 

 

 

 

 

 

 

 

DRYERS PER 45’/48’ TRUCK

 

45/45

 

 

 

 

 

 

 

 

 

 

S.A.F.E. WATER CONNECTION

 

3/4” M.N.P.T.

 

 

 

VOLTAGE AVAILABLE

 

120-460v1ø - 3ø

3, 4w 50/60 Hz

Gas

 

 

 

 

 

 

 

 

APPROX. WEIGHT (UNCRATED)

407 lbs

 

184.6 kg

 

 

 

APPROX. WEIGHT (CRATED)

446 lbs

 

202.1 kg

 

HEAT INPUT

 

78,000 Btu/hr

 

19,656 kcal/hr

 

INLET PIPE CONNECTION

1/2” F.B.S.P.T.**

 

 

 

 

 

 

 

 

 

 

 

Electric

 

 

OVEN SIZE

 

 

 

 

kW

 

Btu/hr

 

kcal/hr

 

 

 

 

 

 

 

 

 

 

 

(60 Hz)

 

(50 Hz)

 

 

 

 

 

 

 

 

 

 

 

15

 

51,194

 

12,901

 

 

 

 

20

 

68,258

 

17,201

 

 

 

 

24

 

81,910

 

20,641

 

 

 

 

VOLTAGE AVAILABLE

 

120-460v1ø - 3ø

3, 4w 50/60 Hz

 

 

 

 

 

 

 

 

APPROX. WEIGHT (UNCRATED)

435 lbs

 

197.3 kg

Steam***

BOILER HP NORMAL LOAD

2.9

 

214.8 kg

 

APPROX. WEIGHT (CRATED)

474 lbs

 

 

COMPRESSED AIR VOLUME

0.75 cfh

 

0.02 cmh

 

STEAM CONSUMPTION

 

98.8 lbs/hr

 

44.8 kg/hr

 

OPERATING PRESSURE

125 psi max

 

8.6 bar

 

 

 

 

 

 

 

 

 

AIR CONNECTION

 

1/8” F.N.P.T.

 

 

 

 

 

 

 

 

 

 

 

SUPPLY CONNECTION

 

1” F.N.P.T.

 

 

 

RETURN CONNECTION

 

1” F.N.P.T.

 

 

Shaded areas are stated in metric equivalents

 

 

10/8/03

*A reversing dryer is available with 3-phase(3ø) 1/2 hp (0.373 kW) motors standard.

**Size of piping to dryer varies with installation conditions. Contact factory for assistance.

***Specify air-operatedor electromechanical steam damper system.Air-operatedsteam damper systemmust be provided with clean, dry, and regulated 80 psi +/- 10 psi (5.51 bar +/- 0.68 bar) air supply.

NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or obligation.

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