American Dryer Corp ADS-464 User Manual

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ADS-464

Installation/Operator's Manual

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance.

AVERTISSEMENT: Assurez-vousde bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

 

For replacement parts, contact the distributor from which the dryer

 

was purchased or

 

American Dryer Corporation

 

88 Currant Road

 

Fall River MA 02720-4781

 

Telephone: (508) 678-9000 /Fax: (508)678-9447

010496

e-mail:techsupport@amdry.com

ADC Part No. 112103

011899DX/mt

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, andtrouble-freeoperation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

POUR VOTRE SÉCURITÉ

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

Important

For your convenience, log the following information:

DATE OF PURCHASE

 

MODEL NO.

ADS-464

DISTRIBUTORS NAME

Serial Number(s)

Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order toADC at (508)678-9447or telephone your orders directly to theADC Parts Department at (508)678-9000.Please specify the dryermodel number andserial number in addition to thedescription andpart number,so that your order is processed accurately and promptly.

IMPORTANT

YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration)

STANDARDS.

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

«Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»

CAUTION

DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

WARNING

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYERS. CHILDRENSHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices ever be disabled.

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT.

WARNING

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER (SCREEN) IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.

Dryers must not be installed or stored in an area where it will be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

Table of Contents

SECTION I

 

IMPORTANT INFORMATION ........................................................................................................

3

A. Receiving and Handling ................................................................................................................

3

B. Safety Precaution .........................................................................................................................

4

SECTION II

 

SPECIFICATIONS/DIMENSIONS ...................................................................................................

6

A. Specification ...............................................................................................................................

6

B. Dimensions .................................................................................................................................

7

SECTION III

 

INSTALLATION PROCEDURES .....................................................................................................

8

A. Reassembly of Dryer ...................................................................................................................

8

B. Location Requirements ...............................................................................................................

11

C. Internal Air, Electrical, and Water Connections ...........................................................................

12

D. External Supply Connections .....................................................................................................

18

E. Electrical Requirements .............................................................................................................

22

F. Fresh Air Supply Requirements .................................................................................................

25

G. Steam Information .....................................................................................................................

26

H. Shut Down Instructions .............................................................................................................

27

SECTION IV

 

PRE START-UP .................................................................................................................................

28

A. Preparation for Operation ..........................................................................................................

28

SECTION V

 

ROUTINE MAINTENANCE ...........................................................................................................

29

A. Cleaning ...................................................................................................................................

29

SECTION VI

 

COMPONENT SYSTEM DESCRIPTIONS ...................................................................................

31

A. Tumbler Support and Drive System ...........................................................................................

31

B. Main Air Blower and Heat Reclaimer System.............................................................................

34

C. Compressed Air System............................................................................................................

36

D. Safety Devices ..........................................................................................................................

39

SECTION VIII

 

SERVICE/PARTS INFORMATION ................................................................................................

41

A. Service ......................................................................................................................................

41

B. Parts ..........................................................................................................................................

41

SECTION VIII

 

WARRANTY INFORMATION .......................................................................................................

42

A. Returning Warranty Cards .........................................................................................................

42

B. Warranty...................................................................................................................................

42

C. Returning Warranty Parts ..........................................................................................................

42

SECTION IX

 

TROUBLESHOOTING ....................................................................................................................

44

Troubleshooting TOC .....................................................................................................................

44

A. Power Malfunctions ..................................................................................................................

45

B. Tumbler (Basket) Electrical Malfunctions ...................................................................................

56

C. Base Section Electrical Malfunctions ..........................................................................................

64

D. Pendent Control Malfunctions ...................................................................................................

68

E. Temperature Sensing .................................................................................................................

71

F.

Motors .....................................................................................................................................

74

G.

PLC (Programmable Logic Controller) Messages .....................................................................

76

SECTION I

IMPORTANT INFORMATION

A. RECEIVING and HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further

before delivering carrier leaves.

Dryers damaged in shipment.

1.ALL dryersshould be inspected upon receipt and before they are signed for.

2.If there is suspected damage or actual damage, the trucker's receipt should be so noted.

3.If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a damaged shipmentshould be accepted, but the number received and the number refusedmust be noted on the receipt.

4.If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier's freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer or parts damaged in transit cannot be claimed under warranty.

5.Freight claims are the responsibility of the consignee, and ALL claimsmust be filed at the receiving end.ADC assumes no responsibility for freight claims or damages.

6.If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)678-9000.

IMPORTANT: The tumbler section of the dryermust be transported and handled in an upright position at all times.

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B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manualmust be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT.

1.DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.Dryers must be exhausted to the outdoors.

3.Although ADC produces a very versatile machine, there are some articles that, due to fabric composition or cleaning method,should not be dried in it.

WARNING: Dry onlywater-washedfabrics.DO NOT dry articles spotted or washed in dry cleaning solvents, a combustible detergent or “all purpose” cleaner.

EXPLOSION COULD RESULT.

WARNING:DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint or wax.

EXPLOSION COULD RESULT.

WARNING:DO NOT dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.

WARNING:DO NOT use heat for drying articles that contain plastic, foam, sponge rubber or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and also may be a fire hazard.

4.A program should be established for the inspection and cleaning of lint in the burner area, exhaust duct work, and inside the dryer. The frequency if inspection and cleaning can best be determined from experience at each location.

WARNING: The collection of lint in the burner area and exhaust duct work can create a potential fire hazard.

5.For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the NATIONAL ELECTRIC CODE ANSI/NFPA NO.70-LATESTEDITION, or in Canada, the CANADIAN ELECTRICAL CODES PARTS 1 & 2 CSAC22.1-1990or LATEST EDITION.

NOTE: Failure to do so willVOID THE WARRANTY.

6.UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switches, heat safety circuit, or tilt switches ever be disable.

WARNING: PERSONAL INJURY or FIRE COULD RESULT.

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7.This dryer is not to be used in the presence of dry cleaning solvents or fumes.

8.Remove articles from the dryer as soon as the dryer cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard.

9. READ and FOLLOWALL CAUTION and DIRECTION LABELS ATTACHED TO THE DRYER.

WARNING: YOU MUST DISCONNECT and LOCKOUT THE ELECTRICAL SUPPLY and THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION OR TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS.

The lightening flash with an arrow head within an equilateral triangle, is intended to alert the user to the presence of non-insulated“dangerous voltage” within the products enclosure that may be sufficient in magnitude to constitute a risk of electrical shock to any person.

The Exclamation point “!” within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.

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SECTION II

SPECIFICATIONS/DIMENSIONS

A. SPECIFICATIONS

MAXIMUM CAPACITY (DRY WE IGH T)

460 lbs.

 

208.66 kg

Total Weight

10,500 lbs.

 

4,762.7 kg

Total Shipping Weight

10,800 lbs.

 

4,898.8 kg

Tilt Height

137-1/4"

 

348.6 cm

Operating Height

114-1/2"

 

290.83 cm

Full Tilt Depth

117-1/2"

 

298.45 cm

Operating Depth

95"

 

241.3 cm

Width

122"

 

309.88 cm

Tilt Load (REAR TILT )

 

15º

 

 

 

 

Tilt Unload (FRO N T T ILT)

 

15º

 

 

 

 

Loading Height from Floor

65-5/8"

 

166.69 cm

Tumbler (BA SK ET) Diameter

69-1/8"

 

175.58 cm

Tumbler (BAS KE T) Depth

80-5/16"

 

203.99 cm

Tumbler (BAS KE T) Volume

175 cu. ft.

 

4.96 cu. m

Minimum Load Size

250 lbs.

 

113.4 kg

Maximum Load Size

460 lbs.

 

208.66 kg

Blower Motor

25 HP

 

18.64 kw

Tumbler (BA SK ET) Motors (2MO TO RS)

(2) 5 HP

 

(2) 3.73 kw

Boiler Horsepower

 

60 Bhp

 

 

 

 

Steam Inlet Size Connection

2-1/2"N.P.T.

 

---

Burner Blower Motor

1-1/2HP

 

1.12 kw

Blower Maximum Airflow

13,000 cfm

 

368 cmm

Maximum Duct Back Pressure

1.25" W.C.

 

3.1 mbar

Minimum Duct Diamemter

24"

 

60.96 cm

Compressed Air Pressure Required

80 psi (±10 psi)

 

551.6 kpa (±68.95 kpa)

Compressed Air Volume Required

20 cf/hr

 

.57 cm/hr

Compressed Connection

3/8" N.P.T.

 

---

 

 

 

 

Shaded areas are stated in metric equivalents

NOTE:ADC reserves the right to make changes in specifications at any time, without notice or obligation.

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