American Dryer Corp AD-15 User Manual

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AD-15Parts Manual

24 VAC Phase 5

For models as of July 1, 2002

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: (508) 678-9000 /Fax: (508)678-9447

E-mail: techsupport@amdry.com

www.amdry.com

ADC Part No. 451101

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, andtrouble-freeoperation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

Important

For your convenience, log the following information:

DATE OF PURCHASE

____________________________

MODEL NO.

__________________________________________

 

AD-15

RESELLER’S NAME

 

_______________________________________________________________________________________

Serial Number(s)

________________________________________________________________________________________

 

________________________________________________________________________________________

 

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order toADC at (508)678-9447or telephone your order directly to theADC Parts Department at (508)678-9000.Please specify the dryermodel number andserial number in addition to thedescription andpart number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructionsmust be posted in a prominent location near the dryer.

Table of Contents

OPL Control DoorAssembly .................................................................................................................

3

Coin Control DoorAssembly .................................................................................................................

4

Phase 5 Coin Microprocessor Control PanelAssembly ..........................................................................

5

Phase 5 OPL Microprocessor Control PanelAssembly ..........................................................................

6

Phase 5 Coin and OPL Microprocessor Control Box Assembly ..............................................................

7

ControlVaultAssembly ..........................................................................................................................

8

Dual Timer “Tap Touch” Controls ...........................................................................................................

9

Non-MicroprocessorCoin Meter Control PanelAssembly ...................................................................

10

Non-MicroprocessorControl BoxAssembly .......................................................................................

11

Slide Meter CaseAssembly .................................................................................................................

12

Main DoorAssembly ...........................................................................................................................

13

Main Door SwitchAssembly ................................................................................................................

14

Front PanelAssembly ..........................................................................................................................

15

Basket (Tumbler)/SupportAssembly ....................................................................................................

16

OPL Drop Lint DoorAssembly ............................................................................................................

17

Coin Drop Lint DoorAssembly ............................................................................................................

18

LintTrapAssembly ..............................................................................................................................

19

Basket (Tumbler) BearingAssembly .....................................................................................................

20

Idler BearingAssembly ........................................................................................................................

21

Non-ReversingMotor MountAssembly ..........................................................................................

22, 23

Sensor BracketAssemblies .............................................................................................................

24, 25

Direct Spark Ignition (DSI) BurnerAssembly ..................................................................................

26, 27

Electric OvenAssembly ..................................................................................................................

28, 29

DSI Control ModuleAssembly ............................................................................................................

30

Single-Phase(1ø) Motor, Electric Relay PanelAssembly ......................................................................

31

3-Phase(3ø) Motor, Electric Relay PanelAssembly .............................................................................

32

Slide Meter Control BoxAssembly ......................................................................................................

33

Steam Coil/Air-OperatedSteam DamperAssembly ........................................................................

34, 35

Steam Coil/Mechanical Steam DamperAssembly ............................................................................

36, 37

Outer Top/Back GuardAssembly ........................................................................................................

38

Coin Meter Replacement Parts ............................................................................................................

39

Transformer Usage Listing for Gas/Steam Dryers ..................................................................................

40

Transformer Usage Listing for Electric Dryers .......................................................................................

41

Electric Oven ComponentApplication Chart ........................................................................................

42

Additional PartsAvailable ....................................................................................................................

43

OPL Control Door Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

 

881053

1

ADC Logo ONLY (with double adhesive tape)

 

 

870011

1

Logo Double Tape Kit...Not Illustrated

2

 

883388

1

White Control Door

 

 

 

 

(includes illus. nos. 2 and 3)

 

 

883389

1

Coral Blue Control Door

 

 

 

 

(includes illus. nos. 2 and 3)

 

 

883390

1

Ivory Control Door

 

 

 

 

(includes illus. nos. 2 and 3)

 

 

817180

1

Stainless Steel Control Door

 

 

 

 

(includes illus. nos. 2 and 3)

3

 

117604

4

Neoprene Sponge Tape (sold by the foot)

4

 

150317

2

#10-16x 3/4” TORX Plus BTN Type 1

5

 

102603

1

Control Door Rod Catch

6

 

102601

1

Control Door Rod Retainer Clip

7

 

102502

1

Control Door Support Rod

8

 

150321

2

#10-32x 1/2” Phillips Machine Screw

9

 

154011

2

#10-32Multi-ThreadU-Nut

451101-2

Telephone: (508) 678-9000 /www.amdry.com

3

Coin Control Door Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

160015

1

High Security MK-100Lock Assembly with Key (for coin models Only)

 

 

160104

1

MK-100Key ONLY

2

160016

1

Lock Cam ONLY

3

881053

1

ADC Logo with Tape

 

 

870011

1

Double Sided Tape Kit...Not Illustrated

4

883416

1

White High Security Control Door Assembly with Black Trim

 

 

 

 

(includes illus. nos. 4 through 7)

 

 

883417

1

Stainless Steel High Security Control Door with Black Trim

 

 

 

 

(includes illus. nos. 4 through 7)

 

 

883418

1

Coral Blue High Security Door Assembly with Black Trim

 

 

 

 

(includes illus. nos. 4 through 7)

 

 

883419

1

Ivory High Security Door Assembly with Black Trim

 

 

 

 

(includes illus. nos. 4 through 7)

5

883525

1

Top Black Trim Strip with Lock Hole

6

117604

6

Sponge Tape (sold by the foot)

7

152014

4

1/4-20with 3/4” Free Spin Wash Nut

8

150317

2

#10-16x 3/4” TORX Plus BTN Type 1

9

102603

1

Control Door Rod Catch

10

102601

1

Control Door Rod Retainer Clip

11

102502

1

Control Door Support Rod

4

American Dryer Corporation

451101-2

Phase 5 Coin Microprocessor Control Panel Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

 

1

112526

1

Coin Keyboard Label Assembly

 

2

883537

1

Phase 5 Coin Control Panel Assembly

 

 

 

 

(includes illus. nos. 1, 2, 4 through 6 and 11)

 

 

883538

1

Phase 5 Coin Control Panel Assembly ONLY with Battery Option

 

 

 

 

(includes illus. nos. 1, 2, 4 through 6 and 11)

 

 

883539

1

Coin Control Panel ONLY

 

 

883540

1

Coin Control Panel with Battery Bracket

 

3

150309

1

#10-16x 1/2” Hex Head Crimptite Screw

 

4

137213

1

Phase 5 Coin Controller ONLY

 

 

824998

1

Phase 5 Battery Clip

 

5

153010

2

#6 Star Washer

 

6

150005

2

#6-32x 1/4” Phillips Round Head Machine Screw

 

7

883363

1

Microprocessor Coin Acceptor with Optical Switch

 

8

881143

1

Optic Switch ONLY

 

9

137023

1*

Optic Switch Connector ONLY

 

10

137021

3*

Microprocessor Socket ONLY

 

 

122800

1

Pin/Socket Extraction Tool...Not Illustrated

 

11

136048

1

1/8-Amp(Slo-Blo)Fuse ONLY

 

*For dual coin models, double the quantity.

IMPORTANT: Check label on computer chip to verify correct part number for controller.

451101-2

Telephone: (508) 678-9000 /www.amdry.com

5

Phase 5 OPL Microprocessor Control Panel Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

112535

1

OPL English Keyboard Label Assembly

 

 

112276

1

OPL Stick-OnLabels (English Only)...Not Illustrated

 

 

112275

1

3-LanguageOPLStick-OnLabels...Not Illustrated

 

 

 

 

(Spanish, Italian, and Hebrew)

 

 

112277

1

3-LanguageOPLStick-OnLabels...Not Illustrated

 

 

 

 

(English, Spanish, and Hebrew)

 

 

112278

1

5-LanguageOPLStick-OnLabels...Not Illustrated

 

 

 

 

(Italian, Dutch, French, German, and Chinese)

2

801255

1

Phase 5 Microprocessor Control Panel ONLY

 

 

801256

1

Phase 5 Microprocessor Control Panel ONLY with Battery Bracket

 

 

801206

1

Phase 5 OPL Non-ReversingMicroprocessor Control Panel Assembly

 

 

 

 

Complete

 

 

 

 

(includes illus. nos. 1 through 6)

 

 

801207

1

Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete

 

 

 

 

(includes illus. nos. 1 through 6)

3

137222

1

Phase 5 OPL Non-ReversingController ONLY

 

 

137231

1

Phase 5 OPL Reversing Controller ONLY

 

 

824998

1

Phase 5 Battery Clip

4

153010

2

#6 Star Washer

5

150005

2

#6-32x 1/4” Phillips Round Head Machine Screw

6

150300

1

#10-16x 1/2” Hex Washer TEK Screw

7

136048

1

1/8-Amp(Slo-Blo)Fuse

IMPORTANT: Check label on computer chip to verify correct part number for controller.

6

American Dryer Corporation

451101-2

Phase 5 Coin and OPL Microprocessor Control Box Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

--------

1

24 VAC Control Voltage Transformer

 

 

 

 

(refer to Transformer Usage Listing for Gas/Steam Dryerson

 

 

 

 

page 40)

 

 

 

 

(refer to Transformer Usage Listing for Electric Dryerson page 41)

2

150300

2

#10-16x 1/2” Hex Washer TEK Screw

3

120715

1

30-PositionTerminal Block

4

150002

2

#6-32x 1” Phillips Round Head Screw

5

151000

2

#6-32Pal Nut

6

136057

*

1/2-Amp(Slo-Blo)Fuse

7

150301

*

#8-18x 7/16” Self Drilling Screw

8

136008

*

Fuse Block/Strip ONLY

9

122641

1

15-PinMicroprocessor Connector

10

122706

*

Sockets ONLY

11

131931

1

Steam Valve Relay - 24 VAC (for mechanical steam damper models Only)

12

150309

2

#10-16x 1/2” Hex Head Crimptite Screw

13

137035

1

Motor Capacitor (for mechanical steam damper models Only)

14

323583

1

Capacitor Bracket (for mechanical steam damper models Only)

15

150300

2

#10-16x 1/2” Hex Washer TEK Screw

16

132002

1

Transformer (for mechanical steam damper models 208 volts and higher)

17

150300

2

#10-16x 1/2” Hex Washer TEK Screw

*As required.

451101-2

Telephone: (508) 678-9000 /www.amdry.com

7

Control Vault Assembly

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

802112

1

Microprocessor Coin Vault Assembly Complete

 

 

 

(includes illus. nos. 1 through 6)

 

802117

1

Microprocessor Coin Vault ONLY

 

802110

1

Non-MicroprocessorCoin Vault Assembly Complete

 

 

 

(includes illus. nos. 1 through 6)

 

802115

1

Non-MicroprocessorCoin Vault ONLY

2

160028

1

Cam ONLY for 1/4 Turn Lock

3

875061

1

1/4 Turn Lock with Key and Cam

 

160105*

1

1/4 Turn Mer-PelKey ONLY

4

802020

1

1/4 Turn Coin Box Assembly

 

 

 

(includes illus. nos. 2 through 5)

 

802019

1

1/4 Turn Coin Box ONLY without Faceplate

 

125915

1

High Security (Greenwald) Coin Box ONLY with Key

5

802018

1

1/4 Turn Coin Box Faceplate ONLY

6

152014

4

1/4-20Free Spin Wash Nut

7

102502

1

Control Door Support Rod

8

102601

1

Control Door Rod Retainer Clip

9

102603

1

Control Door Rod Catch

*Specify key number when ordering.

8

American Dryer Corporation

451101-2