American Dryer Corp AD-120ES User Manual

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AD-120ESParts Manual

24 VAC Phase 5

1995-2001

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: (508) 678-9000 /Fax: (508)678-9447

e-mail: techsupport@amdry.com

 

www.amdry.com

120195

 

072997WL/tf

ADC Part No. 450160

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, andtrouble-freeoperation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

POUR VOTRE SÉCURITÉ

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

 

Important

 

For your convenience, log the following information:

DATE OF PURCHASE

AD-120ES

___________________________ MODEL NO. __________________________________________

RESELLER’S NAME

______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order toADC at (508)678-9447or telephone your order directly to theADC Parts Department at (508)678-9000.Please specify the dryermodel number andserial number in addition to thedescription andpart number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructionsmust be posted in a prominent location near the dryer.

Table of Contents

 

Control Door Assembly ......................................................................................................................

3

Control Door Assembly (Sprinkler Option) ..........................................................................................

4

Microprocessor Control Panel Assembly .............................................................................................

5

Microprocessor Control Box Assembly ...........................................................................................

6, 7

Dual Timer Control Panel Assembly ................................................................................................

8, 9

Dual Timer Control Box Assembly ...............................................................................................

10, 11

Front Panel/Main Door Assemblies

 

For Models Mfd. as of August 31, 2000 ..................................................................................

12, 13

Front Panel/Main Door Assemblies

 

For Models Mfd. prior to August 31, 2000 ..............................................................................

14, 15

Main Door Switch Assembly

 

For Models Mfd. as of August 31, 2000 ........................................................................................

16

Main Door Switch Assembly

 

For Models Mfd. prior to August 31, 2000 ....................................................................................

17

Lint Drawer/Lint Drawer Switch Box Assemblies

 

For Models Mfd. as of August 30, 1999 ........................................................................................

18

Lint Drawer/Lint Drawer Switch Box Assemblies

 

For Models Mfd. Between December 1, 1994 andAugust 30, 1999 ...............................................

19

Lint Door Assembly .........................................................................................................................

20

Microprocessor Controller (Computer) Temperature Sensor Bracket Assembly ...................................

21

Dual Timer Temperature Sensor Bracket Assembly .......................................................................

22, 23

Basket (Tumbler)/Support Assemblies .........................................................................................

24, 25

Basket (Tumbler) Bearing Mount Assembly .................................................................................

26, 27

Idler Bearing Mount Assembly ....................................................................................................

28, 29

Basket (Tumbler) Drive Motor Mount Assembly ..........................................................................

30, 31

Blower Motor Mount Assembly

 

For Models Mfd. as of July 17, 2000 ............................................................................................

32

Impellor/FanAssembly

 

For Models Mfd. prior to November 6, 2000 ................................................................................

33

Blower Motor Mount Assembly

 

For Gas Models Mfd. prior to November 6, 2000 ...................................................................

34, 35

Blower Motor Mount Assembly

 

For Electric Models Mfd. prior to November 6, 2000 ..............................................................

36, 37

Blower Motor Mount Assembly

 

For Steam Models Mfd. prior to November 6, 2000 ................................................................

38, 39

Direct Spark Ignition (DSI) Burner Assembly

 

For Gas Models Only ............................................................................................................

40, 41

Direct Spark Ignition (DSI) Module Assembly

 

For Gas Models Mfd. as of April 1, 2000 ......................................................................................

42

Direct Spark Ignition (DSI) Module Assembly

 

For Gas Models Mfd. prior to April 1, 2000 ..................................................................................

43

Electric Oven Assembly

 

For Electric Models Only .......................................................................................................

44, 45

Electric Oven Relay Box Assembly

 

208-240 VAC 3ø 50/60 Hz .........................................................................................................

46

Electric Oven Relay Box Assembly

 

380-416/480 VAC 3ø 50/60 Hz ...................................................................................................

47

Sail Switch Assembly .......................................................................................................................

48

Steam Damper Assembly

 

For Steam Models Only ...............................................................................................................

49

Microprocessor Reversing Contactor Mounting Panel Assembly ..........................................................

50

Dual Timer Reversing Contactor Mounting Panel Assembly .................................................................

51

Extended Back Guard Assembly .......................................................................................................

52

Step Down Transformer Application Listing .......................................................................................

53

Electric Oven Component Application Listing

 

For Electric Models Only .............................................................................................................

54

Electric Oven Power Distribution

 

72 kW 208-240 VAC 3ø 50/60 Hz ...............................................................................................

55

Electric Oven Power Distribution

 

72 kW 380-416/480 VAC 3ø 50/60 Hz ........................................................................................

56

Electric Oven Power Distribution

 

80 kW 208-240 VAC 3ø 50/60 Hz ...............................................................................................

57

Electric Oven Power Distribution

 

80 kW 380-416/480 VAC 3ø 50/60 Hz ........................................................................................

58

Electric Oven Wiring

 

72/80 kW 208-240 VAC 3ø 50/60 Hz ..........................................................................................

59

Electric Oven Wiring

 

72/80 kW 380-416/480 VAC 3ø 50/60 Hz ...................................................................................

60

Sprinkler Pneumatic Assembly ..........................................................................................................

61

Sprinkler Panel Assembly ...........................................................................................................

62, 63

Sprinkler Pipe Assembly .............................................................................................................

64, 65

Relay Panel (Sprinkler Option) ...................................................................................................

66, 67

Temperature Sensor Assembly for Sprinkler ...................................................................................

68

Back Guard Assembly .....................................................................................................................

69

Additional Parts Available .................................................................................................................

70

Control Door Assembly

3

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

820004*

1

Control Door Assembly ONLY

 

 

 

(for gas models and electric models Only)

 

820003

1

Stainless Steel Control Door Assembly ONLY

 

 

 

(for gas models and electric models Only)

 

820006*

1

Short Control Door ONLY

 

 

 

(for steam models Only)

 

820009

1

Stainless Steel Control Door Assembly ONLY

 

 

 

(for steam models Only)

2

160005

2

Spring Turn Latch (2-piece)

3

112360

1

ADC Logo ONLY

 

870011

1

Logo Double Tape Kit

4

150309

9

#10-16x 1/2” Hex Head TEK Crimptite Screw

5

102600

1

Control Door Support Rod Catch

6

102601

1

Control Door Retainer Clip

7

102505

1

Control Door Support Rod

*Specify color when ordering.

Telephone: (508) 678-9000

Fax: (508) 678-9447

4

Control Door Assembly (Sprinkler Option)

 

 

 

 

 

 

 

 

 

 

 

 

Illus No.

Part No.

Qty.

Description

1

881314

1

Control Door Assembly ONLY

2

160005

2

Spring Turn Latch (2-piece)

3

112360

1

ADC Logo ONLY

 

870011

1

Double Tape Kit

4

150415

9

#10-16x 1/2” Phillips Round Head Crimptite Screw

5

102600

1

Control Door Support Rod Catch

6

102601

1

Control Door Rod Retainer Clip

7

102505

1

Control Door Support Rod

8

123211

1

120V Panel Light Bulb

9

122420

1

Engraved Label “Sprinkler Stop”

10

123200

1

Amber Lighted Push-ButtonOperator

11

132388

1

Normally Opened (N.O.) Contact Block with Direct Supply Base

12

132387

1

Normally Closed (N.C.) Contact Block

 

 

 

 

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

Microprocessor Control Panel Assembly

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

112535

1

Non-CoinEnglish Keyboard LabelAssembly

 

112276

1

Non-CoinStick-OnLabel (English Only)*

 

112275

1

3-LanguageNon-CoinStick-OnLabel (Spanish, Italian, and Hebrew)*

 

112277

1

3-LanguageNon-CoinStick-OnLabel (English, Spanish, and Hebrew)*

 

112278

1

5-LanguageNon-CoinStick-OnLabel

 

 

 

(Italian, Dutch, French, German, and Chinese)*

2

880836

1

Microprocessor Controller (computer) Control Panel ONLY

 

801260

1

Microprocessor Controller (computer) Control Panel ONLY

 

 

 

with Battery Bracket

 

801215

1

Microprocessor Controller (computer) Control Panel Assembly Complete

 

 

 

(includes illus. nos. 1 through 5 and 7)

 

801214

1

Microprocessor Control Panel Assembly Complete with Battery Option

 

 

 

(includes illus. nos. 1 through 5 and 7)

3

137231

1

Phase 5 Non-CoinReversing Microprocessor Controller (computer) ONLY

 

824998

1

Phase 5 Battery Clip ONLY

4

153010

2

#6 Star Washer

5

150005

2

#6-32x 3/4” Phillips Round Head Machine Screw

6

150309

1

#10-16x 1/2” Hex Head TEK Crimptite Screw

7

136048

1

1/8-ampSlo-BloFuse ONLY

*Not illustrated.

IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller (computer).

Telephone: (508) 678-9000

Fax: (508) 678-9447

 

6

Microprocessor Control Box Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

Microprocessor Control Box Assembly

7

Illus. No.

Part No.

Qty.

Description

1

150100

2

#8-32x 1/2” Round Head Machine Screw

2

141403

1

24 VAC Transformer - 50/60 Hz (for gas and steam models Only)

3

151001

2

#8-23Pal Nut

4

150002

2

#6-32x 1” Round Head Machine Screw

5

120715

1

30-PositionTerminal Block

6

151000

2

#6-32Pal Nut

7

150102

2 or 3

#8 x 3/8” Phillips Round Head TEK Screw

8

136057

2

1/8-ampSlo-BloFuse ONLY

 

182453

2 or 3

6-amp(fast acting) Fuse (for electric models Only)

9

136008

2 or 3

Fuse Block/Strip ONLY

10

150413

2

#10-16x 1/2” TORX Crimptite Screw

11

131932

1

24 VAC Relay (for electric models Only)

12

150413

1

#10-16x 1/2” TORX Crimptite Screw

13

121010

1

L-70Ground Lug

14

122631

1

6-PinConnector ONLY

15

122705

*

Socket Terminal ONLY

16

122704

*

Pin Terminal ONLY

17

122630

1

6-PinConnector ONLY

18

122625

1

15-PinConnector ONLY

 

137025

1

15-PositionStrain Relief, Not Illustrated

19

122704

12

Pin Terminal ONLY

20

122705

12

Socket Terminal ONLY

21

122626

1

15-PinSocket Connector ONLY

22

122706

11

Microprocessor Socket ONLY

23

122641

1

15-PinMicroprocessor Connector ONLY

---

122800

1

Microprocessor (female) Pin Extraction Tool, Not Illustrated

---

122801

1

Pin/Socket Extraction Tool, Not Illustrated

*As required (either 2 or 3).

Telephone: (508) 678-9000

Fax: (508) 678-9447

 

8

Dual Timer Control Panel Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781