American Dryer Corp AD-115ES User Manual

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AD-115ESParts Manual

24 VAC Phase 7

 

July 2002

 

American Dryer Corporation

 

88 Currant Road

 

Fall River MA 02720-4781

 

Telephone: (508) 678-9000 /Fax: (508)678-9447

 

E-mail: techsupport@amdry.com

 

www.amdry.com

 

040303MGOLDSTEIN/mcronan

ADC Part No. 450218

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” cautionmust be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

Important

For your convenience, log the following information:

DATE OF PURCHASE ____________________________ MODEL NO.

__________________________________________AD - 115ES

RESELLER’S NAME

_______________________________________________________________________________________

Serial Number(s)

________________________________________________________________________________________

 

________________________________________________________________________________________

 

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order toADC at (508)678-9447or telephone your order directly to theADC Parts Department at (508)678-9000.Please specify the dryermodel number andserial number in addition to thedescription andpart number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructionsmust be posted in a prominent location near the dryer.

Table of Contents

 

Control DoorAssembly ..........................................................................................................................

3

Computer PanelAssembly ......................................................................................................................

4

Dual Timer “Tap Touch” Controls ............................................................................................................

5

Control BoxAssembly ............................................................................................................................

6

DualTimer Control BoxAssembly ..........................................................................................................

7

Lint Drawer/Lint Drawer Switch BoxAssemblies

 

For Models Mfd. as of April 12, 2003 ..............................................................................................

8

Lint Drawer/Lint Drawer Switch BoxAssemblies

 

For Models Mfd. prior to April 12, 2003 ..........................................................................................

9

Drop Lint DoorAssembly .....................................................................................................................

10

Front Panel Main DoorAssembly .........................................................................................................

11

Microprocessor Temperature Sensor BracketAssembly ........................................................................

12

Non-Microprocessor Temperature Sensor BracketAssembly ................................................................

13

Basket (Tumber)/SupportAssemblies ..............................................................................................

14, 15

Basket (Tumbler) Bearing MountAssembly .....................................................................................

16, 17

Idler Bearing MountAssembly ........................................................................................................

18, 19

T.E.F.C. Basket (Tumbler) Motor MountAssembly .........................................................................

20, 21

Blower Motor MountAssembly ......................................................................................................

22, 23

Direct Spark Ignition (DSI) BurnerAssembly

 

For Gas Models ONLY ............................................................................................................

24, 25

Electric OvenAssembly ..................................................................................................................

26, 27

208-240V 3-Phase (3ø) Electric Oven Relay BoxAssembly

 

For 50/60 Hz Models .....................................................................................................................

28

380/416/480V 3-Phase (3ø) Electric Oven Relay Box Assembly

 

For 50/60 Hz Models .....................................................................................................................

29

Steam DamperAssembly ................................................................................................................

30, 31

Microprocessor Reversing Contactor Mounting PanelAssembly (Electric)

 

208-240V

 

For Models Mfd. as of February 2003 ............................................................................................

32

Microprocessor Reversing Contactor Mounting PanelAssembly (Electric)

 

380-480V

 

For Models Mfd. as of February 2003 ............................................................................................

33

208-240V 3-Phase (3ø) Microprocessor Reversing Relay PanelAssembly

 

For Models Mfd. prior to February 2003 ........................................................................................

34

575V 3-Phase (3ø) Microprocessor Reversing Relay PanelAssembly

 

For Models Mfd. prior to February 2003 ........................................................................................

35

208-240V 3-Phase (3ø) Timer Reversing Relay PanelAssembly

 

For Models Mfd. as of March 2003 ...............................................................................................

36

208-240V 3-Phase (3ø) Timer Reversing Relay PanelAssembly

 

For Models Mfd. prior to February 2003 ........................................................................................

37

460-480V 3-Phase (3ø) Timer Reversing Relay PanelAssembly

 

For Models Mfd. prior to February 2003 ........................................................................................

38

Back GuardAssembly .........................................................................................................................

39

Step Down Transformer Usage Listing ..................................................................................................

40

Direct Spark Ignition (DSI) BurnerAssembly Specifications ..................................................................

41

60 kW and 72 kW Phase 7 Electric Oven Component Application Charts .............................................

42

Electric Oven Power Distribution

 

For 60 kW 380/416/480V Microprocessor Models .......................................................................

43

Electric Oven Power Distribution

 

For 60 kw 380/416/480V Dual Timer Models ................................................................................

44

Electric Oven Power Distribution

 

For 72 kW 208/240V Microprocessor Models ..............................................................................

45

Electric Oven Power Distribution

 

For 72 kW 208/240V Dual Timer Models ......................................................................................

46

Electric Oven Power Distribution

 

For 72 kW 380/416/480V Dual Timer Models ...............................................................................

47

Electric Oven Power Distribution

 

For 72 kW 380/416/480V Models .................................................................................................

48

Electric OvenWiring

 

For ALL 208/240V Models ...........................................................................................................

49

Electric OvenWiring

 

For ALL380/416/480V Models ....................................................................................................

50

S.A.F.E. System PipingAssembly .........................................................................................................

51

S.A.F.E. Temperature ProbeAssembly .................................................................................................

52

Additional PartsAvailable .....................................................................................................................

53

 

Control Door Assembly

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

825339*

1

Control Door Assembly ONLY

 

 

 

(for gas models and electric models Only)

 

825365*

1

Short Control Door ONLY (for steam models Only)

2

117604

28”

Noise Suppression Tape (sold by the foot)

3

112360

1

ADC Logo ONLY

 

870011

1

Logo Double-SidedTape Kit

4

154011

4

Multi-ThreadU-Nut

5

150321

4

#10-32x 1/2” Phillips Head Machine Screw

*Specify color when ordering.

Telephone: (508) 678-9000

Fax: (508) 678-9447

4

Computer Panel Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

150005

4

#6-32x 1/4” Phillips Round Head Machine Screw

2

153010

4

#6 Star Washer

3

137247

1

Phase 7 Computer Board

4

850979

1

Phase 7 Micro Non-CoinPanel

5

112571

1

Phase 7 Non-CoinKeyboard (touch pad)

 

 

 

 

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

 

Dual Timer “Tap Touch” Controls

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

124030

1

15 Minute Timer - 24 VAC

2

124025

1

60 Minute Timer - 24 VAC

3

824175

1

Red Pilot Light - 24 VAC

4

122301

1

“Tap Touch” Switch

5

131932

3

Relay SPST 24V

6

120708

1

Terminal Closed Block

7

151000

6

#6-32Pal Nut

8

824296

1

Dual Timer Panel Complete Assembly

 

 

 

(includes illus. nos. 1 through 15)

 

824067

1

Dual Timer Panel ONLY

9

153010

2

#6 Star Washer

10

152000

2

#6-32Hex Nut

11

150207

2

#10-24x 1/2” Phillips Pan Head Machine Screw

12

150110

4

#8-32x 1/4” Phillips Round Head Machine Screw

13

112563

1

Dual Timer Panel Overlay

14

124104

1

Pure Touch Knob with Red Pointer

15

124105

1

Pure Touch Knob with Blue Pointer

 

 

 

 

Telephone: (508) 678-9000

Fax: (508) 678-9447

 

6

 

Control Box Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

853122

1

Electric Box

2

121010

1

L-70Ground Lug

3

150309

1

#10-16x 1/2” Hex Head TEK Crimptite Screw

 

 

 

 

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781

Dual Timer Control Box Assembly

7

 

 

 

 

 

 

 

 

 

 

 

 

Illus. No.

Part No.

Qty.

Description

1

150100

2

#8-32x 1/2” Phillips Round Head Machine Screw

2

141403

1

24 VAC Transformer - 50/60 Hz (for gas and steam models Only)

3

151001

2

#8-32Pal Nut

4

150002

2

#6-32x 1” Phillips Round Head Machine Screw

5

120715

1

30-PositionTerminal Block

6

151000

2

#6-32Pal Nut

7

150102

2 or 3

#8 x 3/8” Phillips Round Head Machine Screw

8

136057

2

1/2-amp(Slo-Blo)Fuse ONLY

 

182453

1

6-amp(fast acting) Fuse (for electric models Only)

9

136008

2 or 3

Fuse Block/Strip ONLY

10

121010

1

L-70Ground Lug

11

150413

1

#10-16x 1/2” TORX Crimptite Screw

12

122631

1

6-PinConnector ONLY

13

122705

*

Socket Terminal ONLY

14

122704

*

Pin Terminal ONLY

15

122630

1

6-PinConnector ONLY

 

137025

1

6-15-PositionStrain Relief

16

122625

1

15-PinConnector ONLY

17

122704

12

Pin Terminal ONLY

18

122705

12

Socket Terminal ONLY

19

122626

1

15-PinSocket Connector ONLY

 

122801

1

Pin/Socket Extraction Tool...Not Illustrated

*As required (either 2 or 3).

Telephone: (508) 678-9000

Fax: (508) 678-9447

8

Lint Drawer/Lint Drawer Switch Box Assemblies

 

 

 

For Models Mfd. as of April 12, 2003

 

 

 

 

 

 

Illus. No. Part No. Qty. Description

1

108209

1

Lint Bag

2

154211

11

Button Head Rivet

3

850947

1

Lint Basket

 

883870

1

Lint Basket Assembly

 

 

 

(includes illus. nos. 2 through 4)

4

801137

1

Lint Drawer Handle

5

122605

2

4-PinConnector (female)

6

122701

4

Socket Terminal ONLY

 

122801

1

Pin/Socket Extraction Tool...Not Illustrated

7

800478

1

Guarded Lint Drawer Switch Assembly

 

 

 

(includes illus. nos. 4 through 7)

8

150301

2

#8-18x 7/16” Phillips Pan Head TEK Screw

9

122700

4

Pin Terminal ONLY

10

122604

2

4-PinConnector (male)

11

150301

2

#8-18x 7/16” Phillips Pan Head TEK Screw

12

122116

1

Lint Drawer Switch ONLY

 

 

 

 

American Dryer Corporation

88 Currant Road / Fall River, MA 02720-4781