Alto-Shaam 610ESG User Manual

Size:
2.3 Mb
Download

 

C o m b i t h e r m ®

 

C o m b i n a t i o n

 

O v e n / S t e a m e r

 

ES GAS

 

combitouch®

 

series

 

6•10ESG

 

10•10ESG

 

7•14ESG

 

10•20ESG

 

12•18ESG

 

20•20ESG

 

• INSTALLATION

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450USA

PHONE: 262.251.3800 • 800.558.8744 USA/CANADA

FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

WWW.ALTO-SHAAM.COM

PRINTED IN U.S.A.

MN-29246• REV. 0 • 01/13

Delivery..........................................................................

1

Unpacking......................................................................

1

Safety Procedures and Precautions..............................

2

Installation

 

Installation Codes and Standards.............................

3

Ventilation Requirements............................................

3

Positioning on Site.....................................................

4

Positioning Requirements..........................................

5

Stand Installation.......................................................

5

Lifting Instructions......................................................

6

Common Specifications............................................

7

Specifications, 6•10esG.............................................

8

Specifications, 10•10esG...........................................

9

Specifications, 7•14esG..........................................

10

Specifications, 10•20esG.........................................

11

Specifications, 12•18esG.........................................

12

Specifications, 20•20esG.........................................

13

Electrical Connection................................................

14

Mobile Equipment Restraint.....................................

15

Ventilation Requirements..........................................

16

Gas Supply & Installation..........................................

17

Gas Leak Testing......................................................

20

Gas Exhaust..............................................................

20

Water Quality Requirements.....................................

21

Water Supply & Installation.......................................

22

Water Valve...............................................................

23

Water Drainage.........................................................

23

Grease Collection Hook-up......................................

25

CombiTouch® Checklist..........................................

26

Error Codes ..............................................................

27

Warranty

 

Original Equipment Limited Warranty.......................

33

Transportation Damage and Claims.........................

34

i

D E L I V E R Y

This Alto-Shaamappliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment

model. Contact the Alto-ShaamTech Team Service Department if you have any questions concerning installation, operation, or maintenance.

NOTE: All claims for warranty must include the full model number and serial number of the unit.

THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN. PLEASE READ CAREFULLY AND RETAIN FOR

FUTURE REFERENCE.

IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES.

U N P A C k I N G

1. Carefully remove the appliance from the carton or crate.

®

NOTE: Do not discard the carton and other packaging material until you have inspected the unit

for hidden damage and tested it for

proper operation.

2.Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department.

3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

LES INFORMATIONS CONTENUES DANS CE MANUEL SONT IMPORTANTES POUR UNE INSTALLATION CORRECTE DE CE FOUR. PRIÈRE DE LE LIRE ATTENTIVEMENT ET DE LE CONSERVER POUR POUVOIR S’Y RÉFÉRER À L’AVENIR.

UN BRANCHEMENT INCORRECT DE CET APPAREIL ANNULERA TOUTES LES GARANTIES.

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 1.

SAFETY PROCEDURES

AND PRECAUTIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe

personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning

included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1.This appliance is intended to cook, hold or process foods for the purpose of human

consumption. No other use for this appliance is authorized or recommended.

2.This appliance is intended for use in commercial establishments where all operators are

familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

CAUTION

WHEN WELDING ANY STAINLESS

STEEL COMPONENTS ON THIS

APPLIANCE, THE ELECTRONIC

CONTROL BOARDS MUST BE

ISOLATED FROM THE APPLIANCE.

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 2.

INSTALLATION

SITE INSTALLATION

D A N G E R

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

D A N G E R

AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON

CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.

LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT.

INSTALLATION CODES & STANDARDS

The following codes and standards are required for installation of this oven:

AIR SUPPLY, ELECTRICAL CONNECTIONS, WATER CONNECTIONS, AND WASTE WATER DISCHARGE.

Installation must comply with local codes required for gas appliances. In the absence of local codes, installation must comply with the National Fuel Gas Code, ANSI Z223.1 (latest edition). In Canada, the appropriate code is the Natural Gas Installation Code, CAN/CGA-B149.1or the Propane Installation Code,CAN/CGA-B.Adherence to code by a qualified installer is essential for the following: Gas Plumbing, Gas Appliance Installation, Commercial Cooking Ventilation, Water and Plumbing, and OSHA Regulations.

VENTILATION REQUIREMENTS

A steam ventilation hood is mandatory for the operation of the oven. The ventilation hood must be installed in accordance with local building codes for the steam exhaust and must protrude 12-inchesto20-inches(300 to 500mm) over the front side

of the oven. A grease filter must be located in the protruding area of the hood. Grease filters should be thoroughly cleaned on a regular basis following manufacturer’s instruction. Ventilation hoods must ensure an adequate amount of incoming air during operation and must be operated whenever the combination oven/steamer is used in order to avoid the accumulation of condensation in the hood area.

See the section titled Gas Exhaust.

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 3.

INSTALLATION

SITE INSTALLATION

C A U T I O N

THE APPLIANCE MUST REMAIN ON

THE PALLET WHILE BEING MOVED

TO THE INSTALLATION SITE BY FORK

LIFT OR PALLET LIFT TRUCK.

NOTE: Note dimensions required for doorways and aisles for access of the oven and pallet to the installation site. Transport the oven in an upright and level position only. Do not tilt the oven.

NOTE: To avoid equipment damage, observe attention label on oven for area to avoid with lifting fork.

Positioning on site

Stand the oven in a level position. Use the adjustable feet to overcome an uneven floor and ensure that the unit is level.

It is strongly recommended that table top models be mounted on a factory supplied stand or a stand that is stable, open, and level. Recommended height is 23-inches(584mm).

Adjust the height of floor models for smooth access of the trolley or cart. When positioning the oven, observe the minimum space allocation requirements shown.

To insure proper operation, the installation of this oven must be completed by qualified technicians in accordance with the instructions provided in this manual. Failure to follow the instructions provided may result in damage to the oven, building, or cause personal injury to personnel.

MINIMUM CLEARANCE REQUIREMENTS

left side

6" (152mm) minimum

 

18" (457mm) service access recommended

 

20" (508mm) from heat producing equipment

right side

4" (102mm)

back

4" (102mm) for plumbing

top

20" (508mm) for air movement

NOTE: Additional clearance is needed for service access. A minimum distance of18-inchesis strongly recommended. If adequate service clearance is not provided, it will be necessary to disconnect the gas, water, and drain to move the oven with a fork lift for service access. Charges in connection with inadequate service access is not covered under warranty.

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 4.

INSTALLATION

SITE INSTALLATION

positioning requirements

qIn order to ensure proper ventilation, a minimum distance of at least 6-inches(152mm) must be kept from the control panels side (left) of the oven and any adjoining surfaces.

NOTE: Additional clearance is needed for service access. A minimum distance of18-inchesis strongly recommended. If adequate service clearance is not provided, it will be necessary to disconnect the gas, water, and drain to move the oven with a fork lift for service access. Charges in connection with inadequate service access is not covered under warranty.

qAllow a minimum of 4-inches(102mm) from the right side of the oven to allow the door to open to at least a 90° angle. Fully opened, the door will extend up to a

225° angle If the oven is furnished with the retractable door option, allow a minimum clearance of

6-1/2inches (165mm).

qAllow a minimum clearance of 4-inches(102mm) from the back of the oven for plumbing connections.

qAllow a 20-inch(500mm) clearance at the top of the oven for free air movement and for the steam vent(s) located at the top.

qDo not install the oven adjacent to heat producing equipment such as fryers, broilers, etc. Heat from such appliances may cause damage to the controls of the Combitherm. Minimum clearance recommended: 20-inches(500mm)

Place the Combitherm oven on a stable, non-

combustible level horizontal surface. For countertop models, the oven stand must belevel. Level fromfront-to-backandside-to-sideby means

of the adjustable legs. In addition, the overall height of the oven should be positioned so the operating controls and shelves may be conveniently reached from the front.

When placing a countertop model on an oven stand, position the oven legs on the outside of the positioning pins.

Positioning

Pins

Positioning

Pins

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 5.

INSTALLATION

s i t e INSTALLATION

Lifting Instructions

Remove banding before lifting. Place a spacer board(s)24” in length, with a minimum height of 1-1/2”(mobilebaseunits require2-1/4”minimumheight), on each fork to prevent damaging the door drip tray. Lift the unit from the front only,never from the side.

Fork

24”

Spacer Boards

Adjust the forks so that they do not damage any of the components under the unit. The left fork should be located between the left legs and the door handle. The right fork should be located as close to the right legs as possible. Lift the unit high enough to remove the wooden pallet. Have a second person hold the unit from shifting. When moving the unit, drive slowly, keep it low to the ground, and use extreme caution.

Center

of Leg

Gravity

24”

Spacer Leg Board

Fork

Front View

Fork

 

Top View

 

Do not lift in

 

 

 

 

 

 

 

 

 

 

 

 

this area!

 

 

 

 

Damage to the Leg

 

 

 

 

components

 

 

 

 

32”

will result.

24”

Max.

 

Spacer

Fork

Leg

Board

Depth

(Front)

Fork

Door Handle

depth of forks is critical for units equipped with grease collection to avoid damaging the pump

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 6.

INSTALLATION

COMMON SPECIFICATIONS

q CombiGuard™ BWS Blended Water System

FI-28727

(INCLUDES 50 GALLON TANK, 1 MEMBRANE & 3 FILTERS)

 

 

 

q CombiGuard™ BWS Replacement Filter

 

Cartridge AMS-QT

FI-29316

q CombiGuard™ BWS Replacement Filter

 

Cartridge SCLX2-Q

FI-29317

q CombiGuard™ BWS Replacement Prefilter

 

Filter Cartridge CTO-Q

FI-29318

CombiGuard™ Triple-GuardWater Filtration System

 

(INCLUDES 1 CARTRIDGE)

 

q 6•10, 10•10, 7•14 (CombiGuard™ 10)

FI-23014

q 10•20, 12•18, 20•20,stacked ovens (CombiGuard™ 20)

FI-28728

CombiGuard™ Triple-GuardReplacement Filter

 

q 6•10, 10•10, 7•14 (CombiGuard™ 10)

FI-26356

q 10•20, 12•18, 20•20,stacked ovens (CombiGuard™ 20)

FI-28744

q Fry Basket, 12" X 20" (325mm x 530mm)

BS-26730

 

 

q Gas Line Quick Disconnect Kit

CR-33543

 

 

q Grilling Grate, 12" X 20" (325mm x 530mm)

SH-26731

 

 

qMobile Grease Collection cart

37" x 11-3/16"x28-1/2"(940mm x 284mm x 724mm) 5014542

qPoultry Grease Collection Container

15" x 9-3/4"x9-3/4"(381mm x 248mm x 248mm)

5014846

Shelf, Stainless Steel Wire

 

 

q 6•10, 10•10

 

SH-2903

q 7•14, 12•18

 

SH-22584

q 10•20, 20•20

 

SH-22473

q Probe, Sous Vide

 

PR-34747

 

 

 

q Combitherm Cleaning Liquid —

 

CE-24750

SPECIALLY FORMULATED FOR COMBITHERM OVENS

 

 

TWELVE (12) CONTAINERS/CASE, 1 QUART (C. 1 LITER) EACH

 

 

 

 

q Combiclean™ Tablets —

 

CE-28892

SPECIALLY FORMULATED FOR COMBITHERM OVENS

 

 

90 PACKETS EACH CONTAINER

 

 

 

 

 

q Scale Free™

 

CE-27889

(CITRUS BASED, NON-CORROSIVEDELIMING PRODUCT)

 

 

CASE = FOUR 4-LBBOTTLES;4-LBBOTTLE MAKES 10 GALLONS

 

 

 

q ServiceStart-UpCheck

SPECIFY AS REQUIRED

AVAILABLE THROUGH AN ALTO-SHAAMFASTEAM CENTER

 

 

 

 

 

Six (6) Poultry Roasting Rack

(fits in side rails)

5014438

 

 

 

 

Six (6) Poultry Roasting Rack

(pan not included) SH-23000

Ten (10) Poultry Roasting Rack

SH-22634

Fry Basket BS-26730

Grilling Grate SH-26731

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 7.

 

(492mm)3/8"-19

(267mm)"9/16-10

(60mm)3/8"-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Back Side)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5-11/16"(144mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4-1/2"(114mm)

15-3/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-15/16"

 

 

 

(385mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(74mm)

 

 

 

Water Drain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A = UNTREATED WATER B = TREATED WATER

C = ELECTRICAL D = GAS

A B

 

Steam

 

Vent

C

 

 

(Top)

D

 

(1478mm)3/16"-

 

 

 

2" (50mm)

58

 

 

47-5/16"(1201mm)

610ESG

40-1/8"

 

-59/16"(140mm)

 

34-5/16"

42-1/16"(1068mm)

 

 

 

37" (939mm)

(1018mm)

9/16"-7(192mm)1/4"-24(615mm)13/16"-31(808mm)

 

(125mm)5"

(871mm)

 

9/16"-36(929mm)

Water Drain

 

 

 

 

 

 

 

 

(Bottom)

25"

7-1/2"

5-3/16"

 

21-11/16"

(635mm)

(191mm)

(131mm)

 

(550mm)

stacking combination DIMENSIONS: H x W x D

 

DIMENSIONS: H x W x D

 

6.10esG over 6.10esG 65-11/16"x 42" x40-7/16"(1669 x 1067 x 1026mm)

EXTERIOR:

 

 

 

 

6.10esG over 10.10esG 75-5/16"x 42" x40-7/16"(1913 x 1067 x 1026mm)

36-9/16"x42-1/16"x 37" (929mm x 1068mm x 939mm)

EXTERIOR WITH RECESSED DOOR:

 

6.10esG over 7.14esG 71-9/16"x49-7/8"x45-9/16"(1817 x 1266 x 1157mm)

 

36-9/16"x46-1/16"x 37" (929mm x 1170mm x 939mm)

6.10esG over ASC-4G75-13/16"x 42" x44-5/8"(1924 x 1067 x 1134mm)

INTERIOR:

 

 

 

 

Mobile option with 5" (127mm) casters will add 2" (51mm) to the overall height.

 

 

 

 

17-3/4"x17-3/8"x26-13/16"(450mm x 440mm x 680mm)

WATER REQUIREMENTS

 

 

 

 

 

 

WATER QUALITY MINIMUM STANDARDS

 

 

 

TWO (2) COLD WATER INLETS - DRINKING QUALITY

USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’SMINIMUM

ONE (1) TREATED WATER INLET:

3/4" NPT*

* Can manifold off of

WATER QUALITY STANDARDS WILL VOID THIS WARRANTY.

ONE (1) UNTREATED WATER INLET: 3/4" NPT*

one 3/4" line.

 

It is the responsibility of the purchaser to ensure that incoming water supply is

LINE PRESSURE:

 

 

30 to 90 psi

2.8 to 6.2 bar

 

compliant with the specifi cations listed through adequate treatment measures.

WATER DRAIN: 1-1/2” connection WitH a2” MiniMuM air Gap installed as close

Installation of the CombiGuardTM Water Filtration System is recommended, but

this system may not address all water quality issues present.

to tHe oven as possiBle. Materials Must WitHstand teMperatures up to200°f (93°c).

 

 

 

 

 

 

CLEARANCE REQUIREMENTS

 

 

 

 

 

 

Contaminant Inlet Water Requirements (untreated water)

LEFT

6" (152mm) RECOMMENDED SERVICE ACCESS: 18" (457mm)

 

 

 

Free Chlorine Less than 0.1 ppm (mg/L)

 

 

 

 

Hardness Less than 3 gpg (52 ppm)

 

20" (508mm) FROM HEAT PRODUCING EQUIPMENT

 

 

 

 

 

 

 

 

 

Chloride Less than 30 ppm (mg/L)

RIGHT

4" (102mm)

TOP: 20" (508mm) FOR AIR MOVEMENT

 

 

 

 

 

 

 

 

pH 7.0 to 8.5

 

BACK

4" (102mm) BOTTOM: 5-1/8"(130mm)FOR LEGS

 

 

 

 

Alkalinity Less than 50 ppm (mg/L)

COUNTER-TOPINSTALLATIONS MUST MAINTAIN4" (102mm) MINIMUM

 

 

 

 

Silica Less than 12 ppm (mg/L)

 

Total Dissolved Solids (tds) Less than 60 ppm

 

CLEARANCE FROM COUNTER SURFACE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)

 

INSTALLATION REQUIREMENTS

 

CONNECTED ENERGY LOAD:

45,000 Btu / hr

 

• Oven must be installed level.

 

 

 

 

HOOK-UP:

3/4" NPT

 

 

• Hood installation is required.

 

MINIMUM CONNECTED PRESSURE:

5.5" W.C. (Natural Gas)

 

• Water supply shut-offvalve andback-flowpreventer when

 

 

 

 

 

 

9"

W.C. (Propane)

 

required by local code.

 

MAXIMUM CONNECTED PRESSURE:

14"

W.C.

 

 

• Alternate burner orifice is required for installation sites at

 

 

 

 

 

 

 

 

 

 

elevations of 2,000 feet (610m) above sea level.

 

ELECTRICAL (DEDICATED CIRCUIT REQUIRED)

 

 

 

 

 

 

 

 

CombiSmoker®

MODEL

VOLTAGE

PH

 

HZ

AMPS

kW

AWG

 

 

CORD & PLUG

 

Additional kW

6•10ESG Touch

120

1

 

 

60

5.3

.61

AWG 12

 

NEMA 5-20P,20A, 125V Plug

 

+ .7 kw

 

 

208 – 240

1

 

 

60

5.0

1.04

AWG 12

 

 

no cord or plug

 

+ .7 kw

 

 

208 – 240

3

 

 

60

5.0/ph

1.04

AWG 12

 

 

no cord or plug

 

+ .7 kw

6•10ESG

 

120

1

 

 

60

7.2

.83

AWG 12

 

NEMA 5-20P,20A, 125V Plug

 

+ .7 kw

 

 

208 – 240

3

 

 

60

3.2/ph

1.14

AWG 12

 

 

no cord or plug

 

+ .7 kw

WEIGHT

 

 

 

 

 

CAPACITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NET

400 lb est

(181 kg)

 

 

 

 

FULL-SIZEPANS:

20" x 12" x 2-1/2"

Six (6)

Five (5)

SHIP

515 lb

 

(233 kg)

 

 

 

 

GN 1/1:

530 x 325 x 65mm

Six (6)

Five (5)

CRATE DIMENSIONS: (L x W x H)

 

 

 

HALF-SIZESHEET PANS:*

18" x 13" x 1"

 

Six (6)

Five (5)

 

45" x 53" x 45"

 

 

 

ON WIRE SHELVES ONLY

 

 

 

 

 

 

(1143 x 1346 x 1143mm)

 

 

 

 

 

 

72 lb (33 kg) MAXIMUM

 

 

 

 

 

 

 

 

 

 

VOLUME MAXIMUM: 45 quarts (57 liters)

 

 

 

 

 

 

 

 

*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY

 

COMBITOUCH® ESG SERIES • GAS INSTALLATION MANUAL •MN-29246• 8.