Alto-Shaam 300-HW-D643 User Manual

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Hot Food Drop-InWells

 

Electric

100-HW/D443

Models:

 

 

100-HW/D4

 

100-HW/D6

 

100-HW/D443

 

100-HW/D643

 

200-HW/D4

300-HW/D4

200-HW/D6

300-HW/D4

 

 

300-HW/D443

 

300-HW/D643

 

300-HW/D6

 

400-HW/D4

 

400-HW/D6

 

500-HW/D4

300-HW/D443

500-HW/D6

 

500-HW/D4

• INSTALLATION

 

Pans not included

• OPERATION

• MAINTENANCE

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450USA

PHONE: 262.251.3800 • 800.558.8744 USA/CANADA

FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

www.alto-shaam.com

p r i n t e d i n u .s.a.

MN-28756• 06/11

. . . . . . . . . . . . . . . . . . . . . . . . . .Delivery

. . . . . . .

.

 

1

 

Service

 

 

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

.

1

 

Troubleshooting Guide . . . . . . . . . .

.

. . . . . . . .15

Safety Procedures and Precautions . . . . . .

. . . . . .

.

2

 

Service Parts List & Diagrams . . .

.

. . . . . . 15. . .

Installation

 

 

 

 

 

Wire Diagrams

 

 

Installation Requirements . . . . . . . . . . .

. . . . . .

.

3

 

Always refer to the wire diagram(s) included with the

Leveling . . . . . . . . . . . . . . . . . . . .

. . . . . .

3. . . .

. unit for most current version..

 

 

Options & Accessories . . . . . . . . . . . . . . . . . . .3.

Warranty

 

 

Rough Cut Counter Top Openings . . . . . . . . . .3.

 

 

Electrical Connection . . . . . . . . . . . . . . . . .

4. . . .

Transportation Damage and Claims

. . Back Cover

Electrical Specifications . . . . . . . . .

. . . . . .

 

.5 . . .

Limited Warranty . . . . . . . . .

.

. Back. . . Cover. .

Remote Control Mounting Instructions

. . . . .

.

6. .

 

 

 

Dimensions . . . . . . . . . . . . . . . . . . . . . .

. . . . . .7-9

 

 

 

 

Operating Instructions

 

 

 

 

 

 

 

 

Operating Instructions . . . . . . . . . . . . . .

. . . . . .

10

 

 

 

 

General Holding Guidelines . . . . . .

. . . . . .11. . .

 

 

 

Care and Cleaning

 

 

 

 

 

 

 

 

Cleaning and Preventive Maintenance

. . . . . .

12.

 

 

 

 

Protecting Stainless Steel Surfaces . .

. . . . .

12. .

 

 

 

 

Cleaning Agents . . . . . . . . . . . . . . . . . .

. . . . . .

12

 

 

 

 

Cleaning Materials . . . . . . . . . . . . .

. . . . . .12. . .

 

 

 

Care and Cleaning . . . . . . . . . . . . . . . . . . . .

13. .

 

 

 

 

Sanitation . . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

14

 

 

 

 

D E L I V E R Y

This Alto-Shaamappliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment

model. Contact the Alto-ShaamTech Team Service Department if you have any questions concerning installation, operation, or maintenance.

NOTE: All claims for warranty must include the full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

®

NOTE: Do not discard the carton and other packaging material until you have inspected the unit

for hidden damage and tested it for

proper operation.

2.Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department.

3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

Hot Food Drop-InWell Operation & Care Manual • 1

SAFETY PROCEDURES

AND PRECAUTIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe

personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning

included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1.This appliance is intended to cook, hold or process foods for the purpose of human

consumption. No other use for this appliance is authorized or recommended.

2.This appliance is intended for use in commercial establishments where all operators are

familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

Hot Food Drop-InWell Operation & Care Manual • 2

I N S T A L L A T I O N

D A N G E R

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT,

SERVICE, OR MAINTENANCE COULD

RESULT IN SEVERE INJURY, DEATH,

OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING

THIS EQUIPMENT.

The Alto-Shaamappliance must be installed in a location that will permit the unit to function for its intended purpose and

to allow for proper cleaning, and maintenance.

1.The appliance must be installed on a stable and level surface. A non-combustible,heat resistant surface is highly recommended.

2.DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, etc.

3.The outer walls of the hot well can reach 200°F

(93°C) to 260°F (127°C). Verify countertop material temperature rating with manufacturer before installing to ensure counter can withstand heat.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

LEVELING

The heated well should be leveled before the

electrical supply is connected. Level the appliance from side-to-sideandfront-to-backwith the use of a spirit level. For appliances installed on a mobile stand, it is important that the floor surface be level due to the probability of frequent repositioning.

NOTE

It is important to apply a food grade silicone underneath the decor flange to seal flange to the countertop.

OPTIONS AND ACCESSORIES

pan divider bars

 

HW Seriesfull-size

16019

300-HW/D443& D643full-size

1011928

HW Serieshalf-size/ third-size

11318

ROUGH CUT COUNTER TOP OPENING

model 100-HW/D4or D6one pan:

14-1/4"x22-3/4"(362mm x 578mm)

model 100-HW/D443or D643one & one-thrid pan:

14-1/4"x29-3/4"(362mm x 756mm)

model 200-HW/D4or D6two pan:

22-3/4"x 27" (686mm x 563mm)

model 300-HW/D4or D6three pan:

40" x 22-3/4"(1016mm x 578mm)

model 300-HW/D443 or D643 three& one-thirdpan:

40" x 29-3/4"(1016mm x 756mm)

model 400-HW/D4or D6four pan:

53-1/8"x22-3/4"(1350mm x 578mm)

model 500-HW/D4or D6five pan:

66-1/4"x22-3/4"(1683mm x 578mm)

Hot Food Drop-InWell Operation & Care Manual • 3

I N S T A L L A T I O N

ELECTRICAL CONNECTION

1.An identification tag is permanently mounted on the appliance.

2.This appliance is equipped with a three-pronggrounding plug. For your protection against shock hazard this appliance should be plugged directly into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from this plug. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “OFF” position.

3.Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local

electrical codes.

For CE approved units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, anequalization-bondingstud is provided. An equalization bonding lead must be connected tothis stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked

with the following symbol.

NOTE: CE approved appliances must be connected to an electrical circuit that isprotected by an external GFCI outlet.

DANGER

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

DANGER

ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES.

DANGER

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

Hot Food Drop-InWell Operation & Care Manual • 4

I N S T A L L A T I O N

E L E C T R I C A L SPECIFICATIONS

Refer to wire diagram sent with unit.

ELECTRICAL • 100-HW

voltage

phase

cycle/hz

amps

kW

plug CONFIGURATION

120 (agcy)

1

60

4.8

0.6

nema 5-15p

15a-125vplug

 

 

 

 

 

 

 

 

 

 

ELECTRICAL • 200-HW

 

 

 

 

 

 

 

 

 

 

voltage

phase

cycle/hz

amps

kWPLUG CONFIGURATION

 

120 (agcy)

1

60

10.6

1.3

nema 5-15p

15a-125vplug

 

 

 

 

 

 

 

240 (agcy)

1

60

5.3

1.3

nema 6-15p

15a-250vplug

at 208

1

60

4.6

1.0

at 240

1

60

5.3

1.3

 

 

230 (agcy)

1

50/60

5.1

1.2

cee 7/7

220-230Vplug

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL • 300-HW

 

 

 

 

voltage

phase

cycle/hz

amps

kW

plug CONFIGURATION

120 (agcy)

1

60

21.4

2.6

nema l5-30p

30a-125vplug

 

 

 

 

 

 

 

240 (agcy)

1

60

10.7

2.6

nema 6-15p

15a-250vplug

at 208

1

60

9.2

1.9

at 240

1

60

10.7

2.6

 

 

 

 

 

 

 

 

 

230 (agcy)

1

50/60

10.3

2.4

cee 7/7

220-230Vplug

 

 

 

 

 

 

 

 

 

 

ELECTRICAL • 400-HW

 

 

 

 

voltage

phase

cycle/hz

amps

kW

plug CONFIGURATION

120 (agcy)

1

60

19.7

2.4

nema l5-30p

30a-125vplug

 

 

 

 

 

 

 

240 (agcy)

1

60

9.9

2.4

nema 6-15p

15a-250vplug

at 208

1

60

8.5

1.8

at 240

1

60

9.8

2.4

 

 

 

 

 

 

 

 

 

230 (agcy)

1

50/60

9.5

2.2

cee 7/7

220-230Vplug

 

 

 

 

 

 

 

 

 

 

ELECTRICAL • 500-HW

 

 

 

 

 

 

 

 

 

 

voltage

phase

cycle/hz

amps

kW

plug CONFIGURATION

120

1

60

23.6

2.8

nema l5-30p

30a-125vplug

 

 

 

 

 

 

 

240 (agcy)

1

60

11.8

2.8

nema 6-15p

15a-250vplug

at 208

1

60

10.2

2.1

at 240

1

60

11.8

2.8

 

 

 

 

 

 

 

 

 

230

1

50/60

11.3

2.6

cee 7/7

220-230Vplug

 

 

 

 

 

 

 

Hot Food Drop-InWell Operation & Care Manual • 5

I N S T A L L A T I O N

REMOTE CONTROL HOUSING MOUNTING INSTRUCTIONS

100-,200- &300-HW

400- & 500-HW

FLEXIBLE WATERTIGHT TETHER

PAN DIVIDER

BARS #16019

FLEXIBLE WATER-

TIGHT TETHER

Apply a food grade silicone along the outside edge of the hot well support flange.

DECOR FACE SCREWS

1.100-HW,200-HWor300-HW:Cut a 5-1/4" x 4-1/2" (133mm x 114mm) opening in the location where the control is to be positioned.

400-HW or 500-HW: Cut a9-1/8"x4-1/2"(232mm x 114mm) opening in the location where the control is tobe positioned.

2.Thoroughly clean and dry the mounting surface around the control cut-outopening on which the décor face will be applied.

NOTE: The control face will not properly adhere to an unclean surface.

3.Remove the knob(s) from the thermostat(s) by pulling knob away from control. Remove the décor face from the unit by removing one screw located to the right of the thermostat.

(Two screws for double pod.) See diagram above.

4.Route control housing through opening cut in step 1. Secure the décor face housing to the control housing using the screw(s) removed in step 3.

5.Remove the protective film from the mounting tape on the inside flanges of the décor face and apply the décor face to the mounting surface. Two holes are provided in décor face for additional mounting screws (not provided) if desired.

6.Reattach the knob(s) to the thermostat(s).

Hot Food Drop-InWell Operation & Care Manual • 6

I N S T A L L A T I O N

DIMENSIONS • CAPACITY

100-HW/D4&100-HW/D6HW/D4

HW/D6

HW/D4

DEPTH

DEPTH

WIDTH & LENGTH

7-1/2"(190mm)

9-1/2"(241mm)

16-1/8"(409mm)

6-3/16"(157mm)

8-3/16"(208mm)

 

 

3/16"-24(614mm)

-31/8"(79mm) electricalto cord

 

22-3/16"(563mm)

 

 

 

12-1/16"(306mm)

Control

Control

to electrical cord

 

 

4-5/16"(110mm)

 

PRODUCT\PAN CAPACITY (based on 4" deep pans)

D4: 24 lb (10.8 kg) /D443: 32 lbs (14.6 kg)max. max. volume: D4: 15 qt. (19 L) /D443: 21 qt (24 L)

FULL-SIZEPANS*:

One (1) 12" x 20" x 4"

 

GN 1/1 (325mm x 530mm x 102mm)

HALF-SIZEPANS*:

Two (2) 12" x 10" x 4"

 

GN 1/2 (325mm x 265mm x 102mm)

THIRD-SIZEPANS*:

D4: Three (3) /D443: Four (4) 12" x 6' x 4"

 

GN 1/3 (325mm x 176mm x 102mm)

*will also accept2-1/2" (65mm) deep pans; D6 units will accept6" (153mm) deep pans

HW/D443

WIDTH & LENGTH

16-1/8"(409mm)

-1/4"(792mm)

 

13-13/16"(350mm)

 

31

 

7" (175mm)

 

 

 

 

 

 

 

One (1) flexible

 

 

 

water-tighttether

1/8"-3(78mm)electricalto cord

12" (305mm)

36" (914mm)

 

Control

(136mm)

 

 

to electrical cord

Electrical Cord

 

 

60" (1524mm)

 

 

5-3/8"

 

 

5-5/16"(135mm)

 

5" (125mm)

200-HW/D4&200-HW/D6

 

HW/D4 DEPTH

HW/D6 DEPTH

7-1/2"(190mm)

9-1/2"(241mm)

 

6-3/16"(157mm)

8-3/16"(208mm)

 

22-3/16"(563mm)

(614mm)

24-3/16"

 

 

Control

Control

28-15/16"(734mm)

26-9/16"(675mm)

5" (125mm)

7" (175mm)

14-1/2"(367mm)

3-1/16"(78mm)

to electrical cord

to electrical cord

 

One (1) flexible water-tighttether

36" (914mm)

4-5/16"(110mm)

PRODUCT\PAN CAPACITY (based on 4" deep pans)

48 lb (21.6 kg) maximum

max. volume: 30 qt (38 L)

FULL-SIZEPANS*:

Two (2) 12" x 20" x 4"

 

GN 1/1 (325mm x 530mm x 102mm)

HALF-SIZEPANS*:

Four (4) 12" x 10" x 4"

 

GN 1/2 (325mm x 265mm x 102mm)

THIRD-SIZEPANS*:

Six (6) 12" x 6" x 4"

 

GN 1/3 (325mm x 176mm x 102mm)

*will also accept2-1/2" (65mm) deep pans; D6 units will accept6" (153mm) deep pans

Electrical Cord 60" (1524mm)

5-5/16"(135mm)

6-3/8"(162mm)

Hot Food Drop-InWell Operation & Care Manual • 7

I N S T A L L A T I O N

DIMENSIONS • CAPACITY

300-HW/D4,D6, D443, D643

LENGTH

(all models)

42" (1066mm)

3-1/8"(78mm) to electrical cord

20-15/16"(533mm)to electrical cord

One (1) flexiblewater-tighttether 36" (914mm)

Electrical Cord 60" (1524mm)

5-5/16"(134mm)

6-15/16"(175mm)

300-HW/D4

 

300-HW/D6

 

300-HW/D443

 

300-HW/D643

 

WIDTH & DEPTH

 

WIDTH & DEPTH

 

WIDTH & DEPTH

 

WIDTH & DEPTH

 

6-3/16"(157mm)

 

8-3/16"(208mm)

 

6-3/16"(157mm)

8-3/16"(208mm)

 

(563mm)3/16"-22

(613mm)3/16"-24

(563mm)3/16"-22

(792mm)3/16"-31

13/16"-29(742mm)

 

13/16"-29(742mm)

(613mm)3/16"-24

(792mm)

 

 

 

 

 

 

3/16"

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

31

 

7-1/2"(190mm)

 

9-1/2"(241mm)

 

 

 

 

 

 

 

 

 

7-1/2"(190mm)

9-1/2"(241mm)

 

PRODUCT\PAN CAPACITY (based on 4" deep pans)

D4: 62 lb (30 kg) /D443: 96 lb (44 kg)max.max.volume:D4: 45 qt (57 L) /D443: 60 qt (76 L)

FULL-SIZEPANS*: Three (3) 12" x 20" x 4"

GN 1/1 (325mm x 530mm x 102mm)

HALF-SIZEPANS*: Six (6) 12" x 10" x 4"

GN 1/2 (325mm x 265mm x 102mm)

THIRD-SIZEPANS*:D4: Nine (9)/D443: Twelve (12) 12" x 6" x 4" GN 1/3 (325mm x 176mm x 102mm)

*will also accept2-1/2" (65mm) deep pans; D6 units will accept6" (153mm) deep pans

400-HW/D4&400-HW/D6

HW/D4 DEPTH HW/D6DEPTH

(159mm)1/4"-6

(164mm)1/2"-6

4-1/2"(113mm)

 

4-15/16"(125mm)

 

5" (127mm)

7" (175mm)

39-5/8"(1006mm)

7-1/2"(190mm)

9-1/2"(241mm)

 

6-3/16"(157mm)

8-3/16"(208mm)

 

 

3/16"-24(614mm)

-31/8"(78mm) electricalto cord

 

22-3/16"(563mm)

 

Control

Control

4-5/16"(110mm)

PRODUCT\PAN CAPACITY (based on 4" deep pans)

 

96 lb (44 kg) maximum

max.volume: 60 qt (76 L)

FULL-SIZEPANS*:

Four (4) 12" x 20" x 4"

 

GN 1/1 (325mm x 530mm x 102mm)

HALF-SIZEPANS*:

Eight (8) 12" x 10" x 4"

 

GN 1/2 (325mm x 265mm x 102mm)

THIRD-SIZEPANS*:

Twelve (12) 12" x 6" x 4"

 

GN 1/3 (325mm x 176mm x 102mm)

*will also accept2-1/2" (65mm) deep pans; D6 units will accept6" (153mm) deep pans

55-1/16"(1398mm)

27-5/8"(699mm) to electrical cord

One (1) flexible

Electrical Cord

water-tighttether

60" (1524mm)

36" (914mm)

 

 

6-3/8"(162mm)

9" (229mm)

 

5" (125mm)

10-5/8"(267mm)

52-11/16"(1338mm)

Hot Food Drop-InWell Operation & Care Manual • 8