Alto-Shaam 1767-SK User Manual

Size:
3.41 Mb
Download

 

 

Cook, Hold, Smoke Oven

 

 

 

Simple Control

 

 

 

Models:

 

 

 

767-SK

 

 

 

1767-SK

 

 

 

1000-SK-I

 

 

 

1000-Sk/ii

1767-SK

 

 

 

 

767-SK

 

 

 

 

 

• Installation

 

 

 

• Operation

1000-SK-I

 

• Maintenance

shown with optional

1000-SK/II

burgundy exterior

 

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450USA

PHONE: 262.251.3800 • 800.558.8744 USA/CANADA

FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

 

 

www.alto-shaam.com

p r i n t e d i n u .s.a.

 

 

MN-29760• 12/11

 

 

 

 

Sanitation

 

 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Delivery

. . . .1.

 

 

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .1.

 

Sanitation/Food Safety . . . . . . . . . . . .

. . . . . . .

17.

Safety Procedures and Precautions. . . . . . . . . .

. . . 2.

 

Internal Food Product Temperatures. . .

. . . . . .

.17

Installation

 

 

 

Service

 

 

Installation Requirements . . . . . . . . . . . . . . .

. . . 3.

 

Trouble Shooting Checklist . . . . . . . . . .

. . . . . .

18.

Clearance Requirements.. . . . . . . . . . . . . . . .

. . . 3

 

Exterior Service View - single compartment . . . .

19

Dimension Drawings, Weights, Capacity. . . .

. . 4-5

 

Exterior Service Parts - single compartment. . . .

20

Options and Accessories.. . . . . . . . . . . . . . . . . .

. 6

 

Exterior Service View - double compartment.. . .

21

Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .7.

 

Exterior Service Parts - double compartment . . .

22

Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

Electronic Components Service View and Parts..

23

Restraint Requirements - Mobile Equipment .

. . . .8

 

Cable Heating Kits. . . . . . . . . . . . . . . . . . . . . . .

 

24

Drip Tray Installation. . . . . . . . . . . . . . . . . . .

. . . 9.

 

 

 

 

Electrical Specifications. . . . . . . . . . . . . . . .

10-11

 

Wire Diagrams

 

 

 

 

 

 

Always refer to the wire diagram(s) included with the

Operating Instructions

 

 

 

unit for most current version..

 

 

 

 

 

 

 

 

User Safety Information. . . . . . . . . . . . . . . . . . .

12

 

Warranty

 

 

Start-UpOperation.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 12..

 

 

Transportation Damage and Claims

 

 

Cooking Oven Characteristics

12.

 

back cover

 

Limited Warranty

 

 

Simple Control Operation

13

 

back cover

 

 

 

 

General Holding Guidelines.. . . . . . . . . . . . . . . .

14

 

 

 

 

Care and Cleaning

 

 

 

 

 

 

Cleaning and Preventative Maintenance . . . .

. . .15

 

 

 

 

Protecting Stainless Steel Surfaces.. . . . . . . . . . 16

 

 

 

Cleaning Agents . . . . . . . . . . . . . . . . . . . . . .

. . 16.

 

 

 

 

 

Cleaning Materials. . . . . . . . . . . . . . . . . . . . . . .

16

 

 

 

 

Equipment Care. . . . . . . . . . . . . . . . . . . . . . . . .

16

 

 

 

 

Clean Daily . . . . . . . . . . . . . . . . . . . . . . . . .

. . .16.

 

 

 

 

Clean the Door Vents . . . . . . . . . . . . . . . . . .

. . 16.

 

 

 

 

 

Check Overall Condition of Oven. . . . . . . . . . . .

16

 

 

 

 

D E L I V E r Y

This Alto-Shaamappliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment

model. Contact the Alto-ShaamTech Team Service Department if you have any questions concerning installation, operation, or maintenance.

NOTE: All claims for warranty must include the full model number and serial number of the unit.

U N P A c K I N g

1. Carefully remove the appliance from the carton or crate.

®

NOTE: Do not discard the carton and other packaging material until you have inspected the unit

for hidden damage and tested it for

proper operation.

2.Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department.

3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

simple control smokers installation/operation/service manual- pg. 1

SAfETY PrOcEDUrES

AND PrEcAUTIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

D A N g E r

Used to indicate the presence of a hazard that WILL cause severe

personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

w A r N I N g

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning

included with this symbol is ignored.

c A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

c A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1.This appliance is intended to cook, hold or process foods for the purpose of human

consumption. No other use for this appliance is authorized or recommended.

2.This appliance is intended for use in commercial establishments where all operators are

familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

simple control smokers installation/operation/service manual- pg. 2

i n s t a l l a t i o n

D A N g E r

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

c A U T I O N

TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE.

c A U T I O N

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

DANgEr

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

The Alto-Shaamcook and hold oven must be installed in a location that will permit the oven to function for its intended

purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.

clearance REQUIREMENTS

back

3" (76mm)

top

2" (51mm)

each side

1" (25mm)

SITE INSTALLATION

1.The oven must be installed on a stable and level surface.

2.DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

3.DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

4.This appliance must be kept free and clear of any combustible materials.

5.This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

simple control smokers installation/operation/service manual- pg. 3

 

 

 

i n s t a l l a t i o n

 

 

s i t e INSTALLATION

 

 

 

 

 

 

 

767-SK

 

 

 

1767-SK

 

 

 

 

 

 

 

 

28-5/8"(726mm)

 

 

 

 

 

 

 

 

11-5/8"

 

 

 

 

 

 

 

 

(295mm)

 

 

 

 

28-5/8"(726mm)

 

 

 

 

 

 

 

 

11-5/8"

 

 

(886mm)

 

 

 

 

 

(295mm)

 

 

Electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection

 

 

 

 

Electrical

 

 

34-7/8"

Shown with

56-3/4"(1441mm)

 

 

 

Connection

 

 

optional bumper

 

 

34(886mm)-7/8"

Shown with

(1373mm)

(1441mm)

54(1373mm)-1/16"

 

 

optional bumper

 

 

 

 

 

 

 

54-1/16"

56-3/4"

 

 

 

 

 

 

 

 

 

32-3/4"(832mm)

 

 

 

 

 

 

 

 

31-3/4"(807mm)

25-11/16"(651mm)

 

Cord Length

 

 

 

 

 

 

 

 

120V - 5 ft. (1524mm)

 

 

 

 

 

 

 

 

230V - 8 ft. (2438mm)

 

 

 

 

 

casters*

 

 

31-5/8"(802mm)

 

25-11/16"(651mm)

 

 

 

 

 

 

 

 

 

 

 

 

24-1/8"(612mm)

33-3/8" (848mm) with3-1/2"casters*

 

23-5/8"(600mm)

 

58-9/16" (1487mm) Electrical Connection

61-15/16"(1572mm) with 5" (127mm)

 

 

(767mm)303/16"- connection)(electrical

(130mm)51/8"-

 

6-13/16"(172mm)

 

 

 

 

 

 

 

26-5/8"(676mm)

 

 

 

 

 

*31-11/16"(804mm) - with optional2-1/2"casters

 

 

 

 

 

 

*35-1/16"(890mm) - with optional 5" casters

 

 

 

 

24-1/8"(613mm)

23-5/8"(600mm)

 

*33-13/16"(858mm) - with optional 6" legs

 

 

 

 

 

 

 

 

 

 

 

26-5/8"(676mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*60-11/16"(1540mm) - with optional3-1/2"(89mm) casters

 

 

 

 

 

 

 

*62-1/8"(1577mm) - with optional 6" (152mm) legs

 

weight

 

 

CAPACITY per compartment

MODEL

NET WEIGHT

SHIP WEIGHT

 

767-SK

197lb (89 kg)

225 lb (102 kg)

100 lb (45 kg) maximum

1767-SK

355 lb (161 kg) est.

450 lb (204 kg)

volume maximum: 53 quarts(67 liters)

simple control smokers installation/operation/service manual- pg. 4

 

 

i n s t a l l a t i o n

 

 

 

s i t e INSTALLATION

 

 

 

 

 

 

 

1000-SK-I

 

 

1000-SK/II

 

 

 

25-1/16"(636mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

25-1/16"(636mm)

 

 

 

Electrical

(876mm)

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51" (1294mm)

Shown with

34-1/2"

 

 

 

Electrical

34-1/2"(876mm)

 

 

 

 

Connection

 

optional bumper

 

 

 

 

 

 

 

 

 

 

 

 

(1294mm)

Shown with

 

 

 

 

optional bumper

 

 

 

 

 

 

 

 

 

 

 

51"

 

 

 

32-1/4"(819mm)

22-1/2"(572mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cord Length

 

 

22-1/2"

 

 

75-5/8"(1920mm) with 5 (127mm) casters* 13/16"(172mm)

 

 

230V - 8 ft.

31-5/8"(802mm)

 

 

 

 

 

 

(572mm)

 

 

 

 

(2438mm)

 

 

72-1/4"(1835mm) Electrical Connection

 

 

 

 

 

 

 

 

37" (940mm)

 

40-3/16"(1021mm) with3-1/2(89mm) casters5-1/8"(130mm)

 

 

 

6-

 

 

 

 

 

20-1/2"

 

 

 

 

 

 

 

 

 

 

 

20-1/2"

 

 

26-7/8"(683mm)

 

(521mm)

 

 

 

 

 

 

 

23-1/2"(597mm)

 

 

24-1/8"(613mm)

(521mm)

 

*38-1/2"(977mm) - with optional2-1/2"casters

 

 

 

 

23-1/2"(597mm)

 

*41-15/16"(1064mm) - with optional 5" casters

 

 

*74-1/4"(1885mm) - with optional3-1/2"(89mm) casters

 

*41-7/8"(1063mm) - with optional 6" legs

 

 

 

 

 

 

 

 

 

*75-1/2"(1917mm) - with optional 6" (152mm) legs

 

 

 

 

 

 

 

weight

 

 

CAPACITY per compartment

MODEL

NET WEIGHT

SHIP WEIGHT

 

1000-SK-I

377 lb (171 kg)

445 lb (202 kg) est.

120 lb (54 kg) maximum

1000-SK/II

203 lb (92 kg) est.

282 lb (101 kg) est.

volume maximum: 60 quarts(76 liters)

simple control smokers installation/operation/service manual- pg. 5

i n s t a l l a t i o n

s i t e INSTALLATION

OPTIONS AND ACCESSORIES

MODEL >

767-SK

1767-SK

1000-SK-I

1000-SK/II

 

 

 

 

 

Bumper, Full Perimeter

5010371

5010371

5009767

5009767

Carving Holder

HL-2635

HL-2635

HL-2635

HL-2635

prime rib

steamship (cafeteria) round

4459

4459

4459

4459

Casters - 2 rigid, 2swivel w/brake

 

 

 

 

5" (127mm)

5004862

standard

standard

5004862

3-1/2"(89mm)

standard

5008017

5008017

standard

2-1/2"(64mm)

5008022

––

––

5008022

Door Lock with Key

LK-22567

LK-22567

LK-22567

LK-22567

Drip Pan with Drain, 1-11/16"(43mm deep)

14831

14831

5005616

5005616

Drip Pan without Drain 1-7/8"(62mm deep)

––

––

11906

11906

Drip Pan without Drain 4" (101mm deep)

––

––

15929

15929

 

 

 

 

 

Legs, 6" (152mm), Stemmed (set of four)

5011149

5011149

5011149

5011149

Pan Grid, Wire - 18" x 26" pan insert

PN-2115

PN-2115

PN-2115

PN-2115

Security Panel with key lock

5004750

5004750

5011592

5005776

Shelf, Stainless Steel

 

 

 

 

flat wire, reach-in

SH-2324

SH-2324

SH-2325

SH-2325

rib rack

SH-2743

SH-2743

SH-29474

SH-29474

Stacking Hardware

5004864

––

––

5004864

Wood Chips, bulk pack

 

 

 

 

Apple 20 lb (9 kg)

WC-22543

WC-22543

WC-22543

WC-22543

Cherry 20 lb (9 kg)

WC-22541

WC-22541

WC-22541

WC-22541

Hickory 20 lb (9 kg)

WC-2829

WC-2829

WC-2829

WC-2829

Maple 20 lb (9 kg)

WC-22545

WC-22545

WC-22545

WC-22545

factory installed options

MODEL >

767-SK

1767-SK

1000-SK-I

1000-SK/II

 

 

 

 

 

Door

 

 

 

 

solid

standard

standard

standard

standard

window

available

available

available

available

Door Swing

 

 

 

 

right hand

standard

standard

standard

standard

left-hand

available

available

available

available

Exterior Color Options

 

 

 

 

stainless steel

standard

standard

standard

standard

burgundy

available

available

available

available

custom color

available

available

available

available

simple control smokers installation/operation/service manual- pg. 6

i n s t a l l a t i o n

s i t e INSTALLATION

STAcKINg INSTrUcTIONS

1)If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment.

If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.

2)while appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit. Secure the stacking posts using one screw and two flat washers that come with the stacking kit.

Note: The fl ange on the stacking posts must face the outside of the unit.

3)remove the four top mounting screws from the lower unit. Place the upper appliance, which has the stacking posts installed, on top of the bottom unit. center the top unit from front to back. re-installthe four screws through the flange of the four stacking posts.

STACKING

POSTS

CASTER SET SCREW

TOP

MOUNTING

SCREWS

TOP

MOUNTING

SCREWS

Stacking Configurations - 767-SK

767-SKwith767-SK,750-TH/III,750-TH-II,767-SK/III,or750-S

Stacking Configurations - 1000-SK/II

1000-SK/IIwith1000-SK/II,

1000-TH/III,or1000-S

simple control smokers installation/operation/service manual- pg. 7

i n s t a l l a t i o n

s i t e INSTALLATION

A number of adjustments are associated with initial installation and start-up.It is important that these adjustments be conducted by a qualified service technician. Installation andstart-upadjustments are the responsibility of the dealer

or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-upand installation of optional casters or legs.

LEVELING

Level the oven

from side-to-sideandfront-to-back

with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.

NOTE: Failure to properly level this oven can cause improper function and will result in the uneven baking with products consisting ofsemi-liquidbatter.

RESTRAINT REQUIREMENTS —MOBILEEQUIPMENT

wArNINg

rISK Of ELEcTrIc ShOcK.

Appliance must be secured to building structure.

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1.Casters must be a maximum height of 6" (152mm).

2.Two of the casters must be the locking type.

3.Such mobile appliances or appliances on mobile stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the upper back flange of the appliance. A flexible connector is not supplied by nor is it available from the factory.

simple control smokers installation/operation/service manual- pg. 8