Alto-Shaam 1000-BQ2-96 User Manual

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b a n q u e t C a r t s

 

E l e c t r i c

 

Models:

 

1000-BQ2/96

 

1000-BQ2/128

1000-BQ2/96

1000-BQ2/192

 

1000-BQ2/128

 

 

• Installation

• Operation

• Maintenance

1000-BQ2/192

 

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450USA

PHONE: 262.251.3800 • 800.558.8744 USA/CANADA

FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

www.alto-shaam.com

p r i n t e d i n u .s.a.

MN-29578(Rev. 1) • 11/13

Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.

Safety Procedures and Precautions.. . . . . . . . . . . . . . . . . 2

Installation

 

Site Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . .

3

Dimension Drawings, weights & capacities.. . . . . . . . .

4

Plate Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Options and Accessories . . . . . . . . . . . . . . . . . . . . . .

.6

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . .

.7

Operating Instructions

 

Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 8.

Holding Procedures . . . . . . . . . . . . . . . . . . . . . . . . . .

9.

General Holding Guidelines. . . . . . . . . . . . . . . . . . . .

10

Care and Cleaning

Cleaning and Preventative Maintenance.. . . . . . . . . . 11

Protecting Stainless Steel Surfaces . . . . . . . . . . . . . . 11

Cleaning Agents. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.

Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Clean Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.

Sanitation

Sanitation/Food Safety. . . . . . . . . . . . . . . . . . . . . . . .13

Service

 

Thermostat Accuracy . . . . . . . . . . . . . . . . . . . . . . . .

.14

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.

Service View.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .

17.

Split Door (factory installed option). . . . . . . . . . . . .

18

Trailer Hitch (factory installed option). . . . . . . . . . . .

19

Trailer Hitch Safety.. . . . . . . . . . . . . . . . . . . . . . . . . .

19

Cable Heating Kits . . . . . . . . . . . . . . . . . . . . . . . . . .

.20

Wire Diagrams

Always refer to the wire diagram(s) included with the unit for most current version..

Warranty

 

Transportation Damage and Claims . . . . . . .

Back Cover

Limited Warranty. . . . . . . . . . . . . . . . . . . . .

Back Cover

d e l I V e r y

This Alto-Shaamappliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment

model. Contact the Alto-ShaamTech Team Service Department if you have any questions concerning installation, operation, or maintenance.

nOTe: All claims for warranty must include the full model number and serial number of the unit.

U n P a c K I n g

1. Carefully remove the appliance from the carton or crate.

®

nOTe: Do not discard the carton and other packaging material until you have inspected the unit

for hidden damage and tested it for

proper operation.

2.Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department.

3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

1000-BQ2 (Rev. 1) series operation& care manual• 1

SaFeTy PrOcedUreS

and PrecaUTIOnS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

d a n g e r

Used to indicate the presence of a hazard that WILL cause severe

personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

w a r n I n g

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning

included with this symbol is ignored.

c a U T I O n

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

c a U T I O n

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

n O T e : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1.This appliance is intended to cook, hold or process foods for the purpose of human

consumption. No other use for this appliance is authorized or recommended.

2.This appliance is intended for use in commercial establishments where all operators are

familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

n O T e

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

1000-BQ2 (Rev. 1) series operation& care manual• 2

ins ta l l at i on

s i te INSTALLATION

This appliance, complete with unattached items and accessories, may be delivered in one or more packages, Check to insure that all the following

items have been received as standard with each unit:

Item

BQ2/96

BQ2/128

BQ2/192

Shelves

4

4

8

Shelf Clips

4

4

8

Shelf Slides

8

8

16

This appliance is designed for the purpose of maintaining hot food at a temperature for safe consumption. It must be used on a level surface in a location that will permit the the banquet cart to function for its intended purpose and allow adequate access for proper cleaning and maintenance.

The unit must not be installed in any area where it may be affected by steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

d a n g e r

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

c a U T I O n

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

clearance REQUIREMENTS

Full perimeter bumper accommodates all clearance requirements.

weight

1000-BQ2/96

1000-BQ2/128

1000-BQ2/192

 

 

 

 

net

322 lbs (146 kg)

370 lbs (168 kg)

618 lbs (280 kg)

ship

415 lbs (188 kg)

485 lbs (220 kg)

750 lbs (340 kg)

1000-BQ2 (Rev. 1) series operation& care manual• 3

s i te INSTALLATION

37-15/16" (964mm)

30-13/16" (783mm)*

*International - 29-1/8" (739mm)

1000-BQ2/96

Max. Load Capacity 240 lbs. (109 kg) 240 qts. (304 lt)

ins ta l l at i on

CORD LENGTH 120V - 60" (1525mm)

208-240V- 96" (2438mm)

230V - 96" (2438mm)

59-5/8" (1514mm)

67-5/8" (1716mm)48-5/16" (1226mm) 9/16" (192mm)

64-1/2" (1638mm)

 

7-

 

 

 

22-5/16"

 

27-5/8" (701mm)

(565mm)

45-13/16" (1164mm)

30-13/19" (783mm)*

*International - 29-1/8" (739mm)

1000-BQ2/128

Max. Load Capacity 320 lbs. (145 kg) 240 qts. (304 lt)

68-11/16" (1744mm)

30-13/16" (783mm)*

*International - 29-1/8" (739mm)

1000-BQ2/192

Max. Load Capacity 480 lbs. (218 kg) 480 qts. (608 lt)

59-5/8" (1514mm)

67-5/8" (1716mm)

48-5/16" (1226mm)

9/16" (192mm)

 

 

 

7-

 

 

 

35-1/2" (901mm)

CORD LENGTH 120V - 60" (1525mm)

208-240V- 96" (2438mm)

230V - 96" (2438mm)

64-1/2" (1638mm)

22-5/16" (565mm)

CORD LENGTH 120V - 72" (1829mm)

208-240V- 96" (2438mm)

230V - 96" (2438mm)

59-7/16" (1509mm)

67-5/8" (1716mm)48-5/16" (1226mm)7-9/16" (192mm)

 

64-13/16" (1646mm)

 

 

57-1/2" (1459mm)

22-5/16"

 

 

(565mm)

 

 

 

1000-BQ2 (Rev. 1) series operation& care manual• 4

ins ta l l at i on

Capacity

Plate Capacity (16 plates high, 3" plate height)

8" - 8-3/4"176 Plates

8" - 8-3/4"

8" - 8-3/4"

128 Plates

256 Plates

9" - 10" 128 Plates

9" - 10"

9" - 10"

96 Plates

192 Plates

10-1/4"-12-3/4"

96 Plates

10-1/4"-12-3/4"

10-1/4"-12-3/4"

64 Plates

128 Plates

 

12" - 12-3/4"

 

64 Plates

BQ2-96

BQ2-192

BQ2-128

1000-BQ2 (Rev. 1) series operation& care manual• 5

ins ta l l at i on

Options and Accessories

Plate Carriers, Chrome Plated

1000-BQ2/96

1000-BQ2/128

1000-BQ2/192

(each holds four(4) preplated meals)

Capacity

Capacity

Capacity

 

 

 

 

Uncovered “P” Carriers

DC-2868

DC-2868

DC-2868

Plate Diameter: Max. 10" (254mm) Min. 7-3/4"(197mm)

24 carriers

32 carriers

48 carriers

Vertical rung spacing: 2-5/8"(67mm)

96 preplated meals

128 preplated meals

192 preplated meals

Covered “C” Carriers

DC-2869

DC-2869

DC-2869

Plate Diameter: Max. 9-3/4"(248mm) Min.7-3/4"(197mm)

24 carriers

32 carriers

48 carriers

Vertical clearance between top and bottom carrier: 11-5/8"(295mm)

96 preplated meals

128 preplated meals

192 preplated meals

Uncovered “EP” Carriers

DC-23580

DC-23580

DC-23580

Plate Diameter: Max. 12-1/2"(318mm) Min.9-1/2"(241mm)

16 carriers

24 carriers

32 carriers

Vertical rung spacing: 2-5/8"(67mm)

64 preplated meals

96 preplated meals

128 preplated meals

Covered “EC” Carriers

DC-23676

DC-23676

DC-23676

Plate Diameter: Max. 12-1/2"(318mm) Min.9-1/2"(241mm)

16 carriers

24 carriers

32 carriers

Vertical clearance between top and bottom carrier: 11-5/8"(295mm)

64 preplated meals

96 preplated meals

128 preplated meals

Shelf Support (2 req’d for each shelf)

1061

1061

1061

Shelf Support Clip (1 req’d for each shelf)

11533

11533

11533

Wire Shelf, Chrome Plated

SH-2835

SH-22727

SH-2835

Door Lock with Key

LK-22567

LK-22567

LK-22567

Security Devices - includes tamper-proofscrews, control panel

5013816

5013816

5013816

security cover, and door lock

 

 

 

Trailer Hitch (factory installed)

contact factory

contact factory

contact factory

Split Door(s) (factory installed)

5016853

5016929

5016934

FullFULL-DoorDOORS

SplitSPLIT-DoorOORS

1000-BQ2 (Rev. 1) series operation& care manual• 6

ins ta l l at i on

E L E CTRIC A L CONNECTION

 

danger

 

 

 

 

d a n g e r

 

ENSURE POWER SOURCE

 

 

 

 

 

To avoid electrical shock, this

 

MATCHES VOLTAGE IDENTIFIED

 

 

 

 

 

appliance MUST be adequately

 

ON APPLIANCE RATING TAG.

 

 

 

 

 

grounded in accordance with local

 

 

 

 

 

 

electrical codes or, in the absence of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

local codes, with the current edition

 

 

 

 

 

 

 

 

 

danger

 

 

 

 

 

 

 

 

 

 

 

NFPA No. 70.

In Canada, all electrical

 

 

 

 

 

 

 

 

of the National Electrical Code ANSI/

 

 

 

 

 

 

 

 

connections are to be made in

 

ELECTRICAL CONNECTIONS MUST

 

 

 

 

 

 

 

 

 

 

 

accordance with CSA C22.1, Canadian

 

BE MADE BY A QUALIFIED SERVICE

 

 

 

 

 

 

 

 

 

 

 

Electrical Code Part 1 or local codes.

 

TECHNICIAN IN ACCORDANCE WITH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

APPLICABLE ELECTRICAL CODES.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. An identification tag is permanently mounted

 

ELECTRICAL • 1000-BQ2/96

 

 

on the cabinet.

 

 

voltage

phase

cycle/hz

amps

kW

cord & plug

 

 

 

1

60

12.5

1.5

nema 5-15p

2. Plug cabinet into a properly grounded

 

120

 

 

 

 

 

 

 

 

 

 

15A125V plug

receptacle ONLY, positioning the unit so the

 

208

 

1

60

5.9

1.2

nema 6-15p

power supply cord is easily accessible in case

 

240

 

1

60

6.8

1.6

15A - 250V plug

of an emergency.

 

230

 

1

50/60

6.5

1.5

cee 7/7

3. If necessary, a proper receptacle or outlet

 

 

 

 

 

 

 

 

 

plug rated 250V

 

 

 

 

 

 

 

 

 

ch2-16p

configuration as required for this unit, must be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plug rated 250V

installed by a licensed electrician in accordance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BS 1363 (u.k.only)

with applicable, local electrical codes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plug rated 250V

nOTe: Where local codes and CE regulatory requirements apply, appliances must be connected to an electrical circuit that is protected by an external GFCI outlet.

For CE approved units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, anequalization-bondingstud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked

with the following symbol.

hard wired models:

Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation.

If a power cord is used for the connection of the product an oil resistant cord like H05RN or H07RN or equivalent must be used.

ELECTRICAL • 1000-BQ2/128

voltage

phase

cycle/hz

amps

kW

cord & plug included

120

1

60

17.5

2.1

nema 5-30p

 

 

 

 

 

30A125V plug

208

1

60

7.7

1.6

nema 6-15p

240

1

60

8.9

2.1

15A - 250V plug

230

1

50/60

8.4

2.0

cee 7/7

 

 

 

 

 

plug rated 250V

ch2-16p

plug rated 250V

BS 1363 (u.k.only)

plug rated 250V

ELECTRICAL • 1000-BQ2/192

voltage

phase

cycle/hz

amps

kW

cord & plug included

120

1

60

24.0

2.9

nema 5-20p

power switch in low position

 

16.0

1.9

20A125V plug

 

 

 

 

 

nema 5-30p

power switch in high position

25.0 max

3.0

30A - 125V plug

208

1

60

11.8

2.5

nema 6-15p

240

1

60

13.6

3.3

15A - 250V plug

230

1

50/60

13.0

3.0

cee 7/7

 

 

 

 

 

plug rated 250V

ch2-16p

plug rated 250V

BS 1363 (u.k.only)

plug rated 250V

Wire diagrams are located inside the top of the unit.

1000-BQ2 (Rev. 1) series operation& care manual• 7

o pe r at i on

O PE R AT IN G INSTRUCTIONS

Heat

Digital

Indicator Light

Display

I

o

On/Off Power

Temperature

Up/Down

Switch

Display Key

Arrow Keys

1.PREHEAT AT 200°F (93°C) for 30 minutes before loading food.

Push power switch to “On” position. The unit will begin operating at the previous set temperature.

2.Press the Upor Down Arrow Keysto 200°F (93°C).

Pressing and releasing the Arrow Keys will increase the set point by 1 degree. Pressing and holding the Arrow Key will increase set point by 10 degrees.

When Arrow Key is released, a new set point temperature is set. The Set temperature will appear in theDigital Display and theHeat Indicator Light will illuminate. Press theTemperature Display Key for three seconds at any time to display theActual inside air temperature.

To toggle between Set andActual:

Factory default is to display Set temperature in theDigital Display. To displayActual temperature:

Press and hold the Temperature Display Key and the Up Arrow Key for 5 seconds. The control will showACT , then show theActual temperature.

Repeat to toggle to Set pointSET .

Press the Temperature Display Key at any time to display the alternate temperature.

3.When the inside air temperature reaches the desired holding temperature, the Heat Indicator Light will turn off.

4.Load the cabinet with hot food only.

The purpose of the holding cabinet is to maintain hot food at proper serving temperatures. Only hot food should be placed into the cabinet. Before

loading the unit with food, use a food thermometer to make certain all food products are at an internal temperature range of 140° to 160°F (60° to 71°C).

All food not within the proper temperature range should be heated before loading into the holding cabinet.

5.Check to make certain the cabinet door is securely closed, and using the Up andDown Arrow Keys,set the temperature to 160°F (71°C).

THIS WILL NOT NECESSARILY

BE THE FINAL SETTING.

The proper temperature range for the food being held will depend on the type and quantity of product. Whether or not the door vents should be open or closed will also depend on the type of

food being held. When holding food for prolonged periods, it is advisable to periodically check

the internal temperature of each item to assure maintenance of the proper temperature range. Reset the holding temperature accordingly.

To Toggle between fahrenheit and Celsius

Press the Temperature Display Key at any time to display the alternate temperature.

The factory default is Fahrenheit. To change to Celsius:

1.Press and hold the Temperature Display Key and theDown Arrow Key for 5 seconds.

2. The control will show.C for 3 seconds to verify selection and then show the temperature. (Set Pointor Actual, whichever the user has selected) in ºC.

3. Repeat to toggle to Fahrenheit.

Note: With a power failure, factory test, etc., the control will retain the ºC or ºF setting selected by the user when power is restored.

1000-BQ2 (Rev. 1) series operation& care manual• 8