Alliance Laundry Systems CI 1650-325 User Manual

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Cylinder ironer

CI 1650/325

CI 2050/325

Technical specifications Installation instructions Operating instructions Maintenance

manual Instruction

Part No. D1273

Code: B12340801

September 2010

Contents

1

Safety Information  ...........................................................................................

4

 

Explanation of Safety Messages  ....................................................................

4

 

Safety notice  ..................................................................................................

6

 

Important Safety Instructions  .........................................................................

7

2

Product description  ........................................................................................

9

 

Intended use  ..................................................................................................

9

 

Description of structural components  ...........................................................

10

 

Workplaces and noise level  .........................................................................

11

 

Technical data CI1650/325, CI2050/325  ......................................................

12

 

Warranty and service instructions  ................................................................

14

3

Initial setup of the machine  ..........................................................................

15

 

Transport and machine fastening  .................................................................

15

 

Setting up the machine  ................................................................................

16

 

Basic checks  ................................................................................................

22

4

Operation  .......................................................................................................

24

 

Operating devices and their position  ............................................................

24

 

Starting the machine  ....................................................................................

25

 

Functions  ......................................................................................................

26

 

Failure and information signals  ....................................................................

28

5

Machine function, adjustment and troubleshooting  ..................................

32

 

Description of machine functions  .................................................................

32

 

Adjustments of the machine  .........................................................................

37

 

Troubleshooting  ............................................................................................

42

6

Description of the control system  ...............................................................

44

 

General description of the control system  ....................................................

44

 

Control panel and function keys  ...................................................................

46

 

Menu structure and how to enter  .................................................................

47

 

"Manu" adjusting menu  ................................................................................

49

 

"Coin" adjusting menu  ..................................................................................

50

 

Technical menu  ............................................................................................

52

 

Display menu  ...............................................................................................

55

 

Central panel  ................................................................................................

55

 

Sigma explorer  .............................................................................................

55

7

Maintenance  ...................................................................................................

56

 

Safety advice  ................................................................................................

56

 

Maintenance scheme  ...................................................................................

56

Contents

1

Safety Information

Explanation of Safety Messages

Throughout this manual and on machine decals, you will find precautionary statements (“DANGER”, “WARNING” and “CAUTION”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

DANGER

Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

WARNING

Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

CAUTION

Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

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Safety signs and labels are also placed on the unit. Those signs and labels are limited messages.

Where needed, further explanations are provided below. These signs are to be inspected for readability and replaced when missing, damaged, or unreadable. Refer to the Maintenance section of this manual for the periodic maintenance schedule. Refer to the parts manual for ordering information.

WARNING

Electric hazard inside.

Can cause death or serious injury.

Turn off and lock out/tag out all electric power before opening.

WARNING

Moving parts hazard. Can cause serious injury.

Do not operate unless all guards and covers are in place.

Do not put hands/fingers beyond guard/cover.

WARNING

Burn hazards.

Contact with machine components or hot goods can burn you.

Do not operate unless all guards are in place.

Use care when handling recently processed or dried goods.

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WARNING

Failure to install, maintain, and/or operate this machine according to the manufacturer's instructions may result in conditions which can produce serious injury, death, and/or property damage.

Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Installation/Operation Manual and that you are qualified to carry out.

Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.

WARNING

Toxic and fire hazards.

Machine produces gases, fumes and lint which may be toxic or catch fire and could result in serious injury or death.

Vent exhaust outdoors and regularly clean lint away from machine.

WARNING

Burn and crash hazards.

Push red finger guard bar daily to test. If ironer does not stop, do not use.

Turn off and lock out/tag out all power until repaired.

Safety notice

CAUTION: Note for installation

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, or Canadian Electrical Code, CSA C22.1.

The installation must comply with local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z22.1, or the current CAN/CSA B149, Installation Codes.

The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing the equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

There must be provisions for adequate combustion and ventilation air, clearance around air openings and accessibility clearances for servicing and operation.

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Important Safety Instructions

Save These Instructions

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your cylinder ironer, read and follow these basic precautions:

1.Read all instructions before using the ironer.

2.Refer to the Grounding Instructions for the proper grounding of the ironer.

3.Do not iron articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaningsolvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4.Do not allow children to play on or around the ironer. Close supervision of children is necessary when the ironer is used near children. This is a safety rule for all appliances.

5.Check the operation of the safety finger guard at the beginning of every shift. Operating the safety guard should stop the ironer immediately. If this safety feature is not working properly, employees must shut off the ironer and notify the supervisor. Do not operate the ironer until the safety finger guard is repaired and working properly. Be sure that all other safety features, including guards and panels, are in place before operating the ironer.

6.Never service the ironer while it is running. Never reach over, under, or behind the safety finger guard or into any area near hot surfaces or moving parts without first shutting off the ironer at the switch and power source. Follow this rule whenever working on the ironer to avoid serious injury from the ironer's heat and/or pressure.

7.Never try to remove, adjust, or straighten jammed or misfed linen while the ironer is running. Attempting to clear the jammed linen item can result in the user being caught in the linen and pulled into the ironer. If something is jammed in the ironer, turn off the power before attempting to correct the problem. Avoid contact with heated parts.

8.Protect yourself and fellow workers by making sure that everyone follows all the rules. Read and follow all safety labels and warnings. Learn all aspects of the equipment such as what is hot, which parts move, all safety shutoffs, and all emergency procedures. Do not come close to moving or heated parts. Do not wear loose clothing, sweaters, jewelry or neck ties when near the ironer.

9.Frequent scheduled safety meetings are a must to review and update rules. If anyone is observed breaking the rules, the supervisor or manager should be notified immediately. Reporting people for rule breaking could save their lives or limbs.

10.Emergency shutoffs such as finger bars and emergency stop switches, should be painted red and clearly labeled.

11.Maintenance personnel should work in a buddy system for mutual protection when working on a ironer.

12.If in doubt, don't. Do not do anything until the supervisor or service-maintenancedepartment has been contacted. Only qualified personnel should service the ironer.

13.Do not install or store the ironer where it will be exposed to water and/or weather.

14.Do not tamper with the controls.

15.Do not repair or replace any part of the ironer, or attempt any servicing unless specifically recommended in this installation/operation manual.

16.To reduce the risk of fire, DO NOT IRON plastics or articles containing foam rubber or similarly texturedrubber-likematerials.

17.Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust, and dirt.

18.The interior of the ironer and the exhaust duct should be cleaned periodically by qualified service personnel.

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19.If not installed, operated, and maintained in accordance with the manufacturer's instructions or if there is damage to or mishandling of this product's components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

20.Do not put articles soiled with vegetable or cooking oil in the ironer, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself.

21.To reduce the risk of fire, DO NOT put articles which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, or anythingdry-cleanedat home withdry-cleaningsolvent in the ironer.

22.ALWAYS disconnect the electrical power to the ironer before servicing. Disconnect power by shutting off appropriate breaker of use.

23.Install this ironer according to the Installation Instructions in this manual.

All connections for electrical power, grounding, and gas supply must comply with local codes and be made by licensed personnel when required.

WARNING

To prevent serious injury or death, read ironer manuals before installing, operating, maintaining, or cleaning the ironer.

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Product description

Intended use

The machine, described in this manual is solely intended to use it for ironing of sheets, small pieces of linen, pillowcases, table linen and other flat linen.

It is not suitable for garments or other thick linen.

WARNING

Any other use of the machine may involve risks to persons and must therefore only take place after previously obtained written approval from the manufacturer.

Equipment and components on the machine, which are important to safety and health, have been constructed in preparation for an expected life of 15,000 operating hours - however max. 10 years from the time of manufacture.

WARNING

The correct function of such equipment and components within this period implies that the prescribed maintenance is carried out.

Normally the ironed pieces are coming into the outlet tray after ironing, where the operator can take them without any danger.

WARNING

It may involve risk of burning to the operator when taking the sheets directly from the roll, deeper into the machine at the outlet tray. Jams should always be taken away by authorized personnel.

The normal, permanent working places of the operating personnel (operator) have been marked on the layout.

WARNING

It may involve risk to the operator to work on or under the machine. Work Stay in these areas is only allowed for

authorized personnel, and only when the machine has been stopped, cooled down and the main switch has been locked in position "0".

Important

This manual is a part of the delivered machine volume, and is to be handed over to the new owner if the machine is sold.

If any doubt should occur about the contents in the manuals in your local language, which you should have received at the time the machine was first installed, it will always be the English text, which is valid.

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Description of structural components

2

5

4

6

This machine is delivered in various types adjusted to the needs of the individual laundry. The principal components of the machine are the following:

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1

3

 

4

6

7

7

 

 

1

1.Operation panel

2.Emergency stop

3.Input conveyor

4.Outlet tray

5.Tray for wet linen

6.Foot stop (option)

7.Exhaust pipe (top or back / option)

Further information about the construction of this machine will appear from the

"Techical data" paragraph in the manual.

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