Alliance Laundry Systems CHM166C User Manual

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Washer-Extractors

Cabinet Hardmount Operating Instructions

This manual is only a Supplement. Refer to Installation Manual and Operation/Maintenance Manual for full instructions.

CHM166C

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

 

 

 

www.comlaundry.com

Part No. F232145R6EN

 

 

 

 

 

 

November 2005

Supplement Installation/Operation

Table of

Contents

Installation/Operation Supplement

Safety Information..............................................................................

3

Important Safety Instructions ...............................................................

3

Specifications and Dimensions...........................................................

5

Gap Setting for Vibration Switch

 

(Variable-Speed and Fixed-Speed

 

Models)...............................................................................................

8

Dimensional Clearances .......................................................................

16

Dimensions ...........................................................................................

17

18, 20, 25, 27, 30, 35, 40, 50, 60 and 80 Models.............................

17

125 Model ........................................................................................

19

Electrical Specifications .......................................................................

20

Operation.............................................................................................

25

Instructions for EDC Control................................................................

27

Instructions for Mechanical Timer .......................................................

29

Instructions for S, P and V Series Microcomputers .............................

31

Instructions for B Series Microcomputer .............................................

33

Instructions for A Series Microcomputer .............................................

35

© Copyright 2005, Alliance Laundry Systems LLC

All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.

F232145 (EN)

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Installation/Operation Supplement

Notes

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F232145 (EN)

Installation/Operation Supplement

Safety Information

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

DANGER

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

WARNING

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

CAUTION

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Important Safety Instructions

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

1.Read all instructions before using the washer.

2.Refer to the Grounding Instructionsin the Installation Manual for the proper grounding of the washer.

3.Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, dry-cleaningsolvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4.Do not add gasoline, dry-cleaningsolvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

5.Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer,turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable; do not smoke or use an open flame during this time.

6.Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

7.Before the washer is removed from service or discarded, remove the door to the washing compartment.

8.Do not reach into the washer if the wash drum is moving.

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Installation/Operation Supplement

9.Do not install or store the washer where it will be exposed to water and/or weather.

10.Do not tamper with the controls.

11.Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenanceinstructions or in publisheduser-repairinstructions that the user understands and has the skills to carry out.

12.To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

13.Use washer only for its intended purpose, washing clothes.

14.ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

15.Install the washer according to the Installation Instructions. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

16.To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

17.Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

18.Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

19.Replace worn power cords and/or loose plugs.

20.Be sure water connections have a shut-offvalve and that fill hose connections are tight. CLOSE theshut-offvalves at the end of each wash day.

21.Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.

22.Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

23.Always follow the fabric care instructions supplied by the textile manufacturer.

24.Never operate the washer with any guards and/or panels removed.

25.DO NOT operate the washer with missing or broken parts.

26.DO NOT bypass any safety devices.

27.Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: Underloading can cause out-of-balanceconditions that can shorten life of machine.

NOTE: The WARNING and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

4

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F232145 (EN)

Installation/Operation Supplement

Specifications and Dimensions

2 Speed Models

Specification

18, 20

25

27, 30

35

40

50

 

 

 

 

 

 

 

Overall Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall width, in. (mm)

26

26

29

30-1/8

30-5/8

34-1/16

 

(660)

(660)

(737)

(765)

(778)

(865)

 

 

 

 

 

 

 

Overall height, in. (mm)

42-7/8

45

45-7/8

47-1/4

47-7/8

50-13/16

 

(1089)

(1143)

(1165)

(1200)

(1216)

(1291)

 

 

 

 

 

 

 

Overall depth, in. (mm)

29-13/16

33-7/8

34-13/16

38-1/2

40-3/16

41-13/16

 

(757)

(860)

(884)

(978)

(1021)

(1087)

 

 

 

 

 

 

 

Weight and Shipping Information

 

 

 

 

 

 

 

 

 

 

 

 

Net weight, lbs. (kg)

390

435

498

650

706

820

 

(177)

(198)

(226)

(295)

(321)

(373)

 

 

 

 

 

 

 

Domestic shipping weight, lbs.

428

470

545

680

744

875

(kg)

(194)

(214)

(245)

(309)

(338)

(398)

 

 

 

 

 

 

 

Domestic shipping volume, ft3

28

33

35

39

42.6

53

(m3)

(0.8)

(0.9)

(1.0)

(1.09)

(1.19)

(1.5)

Export shipping weight lbs., (kg)

480

530

588

760

846

1020

 

(218)

(241)

(267)

(345)

(385)

(464)

 

 

 

 

 

 

 

Export shipping volume, ft3 (m3)

30.1

36.7

39.6

47.1

54.1

58.7

 

(0.86)

(1.03)

(1.11)

(1.32)

(1.51)

(1.67)

 

 

 

 

 

 

 

Wash Cylinder Information

 

 

 

 

 

 

 

 

 

 

 

 

 

Cylinder diameter,

21

21

24

26-1/4

26-1/4

30

in. (mm)

(533)

(533)

(610)

(667)

(667)

(762)

 

 

 

 

 

 

 

Cylinder depth, in. (mm)

13-3/4

18-3/4

16

18-3/8

20-1/4

20

 

(349)

(476)

(406)

(467)

(514)

(508)

 

 

 

 

 

 

 

Cylinder volume, ft3 (l)

2.76

3.76

4.19

5.76

6.34

8.18

 

(78.1)

(106.5)

(118.6)

(163.1)

(180)

(231.6)

 

 

 

 

 

 

 

Perforation size, in. (mm)

0.188

0.188

0.188

0.188

0.188

0.188

 

(4.76)

(4.76)

(4.76)

(4.76)

(4.76)

(4.76)

 

 

 

 

 

 

 

Perforation open area, %

17

17

23

17

17.5

18

 

 

 

 

 

 

 

Table 1 (Continued)

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Installation/Operation Supplement

T

Table 1 (Continued)

2 Speed Models (Continued)

Specification

18, 20

25

27, 30

35

40

50

 

 

 

 

 

 

 

Door Opening Information

 

 

 

 

 

 

 

 

 

 

 

 

 

Door opening diameter,

12

12

14-11/32

14-11/32

16-1/4

16-1/4

in. (mm)

(305)

(305)

(364)

(364)

(413)

(413)

 

 

 

 

 

 

 

Height of door bottom above floor,

14-3/8

14-3/8

14

16

14-1/2

13-1/2

in. (mm)

(365)

(365)

(356)

(406)

(368)

(343)

 

 

 

 

 

 

 

Power Consumption

 

 

 

 

 

 

 

 

 

 

 

 

 

Average power used per cycle,

0.20

0.25

0.25

0.30

0.34

0.42

kW-hr

 

 

 

 

 

 

 

 

 

 

 

 

 

Average HVAC load, Btu/hr

425

400

400

510

510

700

 

 

 

 

 

 

 

Drive Train Information

 

 

 

 

 

 

 

 

 

 

 

 

 

Number of motors in drive train

1

1

1

1

1

1

 

 

 

 

 

 

 

Wash/reverse power, HP (kW)

0.18

0.25

0.25

0.40

0.40

0.55

 

(0.13)

(0.19)

(0.19)

(0.30)

(0.30)

(0.41)

 

 

 

 

 

 

 

High extract power, HP (kW)

1.0

1.4

1.4

1.8

1.8

2.7

 

(0.746)

(1.04)

(1.04)

(1.3)

(1.3)

(2.01)

 

 

 

 

 

 

 

Cylinder Speeds

 

 

 

 

 

 

 

 

 

 

 

 

 

Wash/reverse speed, RPM

53

55

47

47

47

44

 

 

 

 

 

 

 

High extract speed, RPM

525

540

480

470

470

450

 

 

 

 

 

 

 

Centrifugal Force Data

 

 

 

 

 

 

 

 

 

 

 

 

 

Wash/reverse centrifugal force, Gs

0.85

0.90

0.75

0.82

0.82

0.825

 

 

 

 

 

 

 

High extract centrifugal force, Gs

82.1

86.8

78.4

82.3

82.3

86.3

 

 

 

 

 

 

 

 

 

Table 1 (Continued)

 

 

 

6

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F232145 (EN)

Installation/Operation Supplement

Table 1 (Continued)

2 Speed Models (Continued)

Specification

 

18, 20

25

27, 30

35

40

50

60

 

 

 

 

 

 

 

 

 

Balance Detection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vibration switch installed

N/A

N/A

N/A

N/A

N/A

N/A

N/A

 

 

 

 

 

 

 

 

Direct Steam Heating (Optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steam inlet connection size,

1/2

1/2

1/2

1/2

1/2

1/2

1/2

in. (mm)

 

(13)

(13)

(13)

(13)

(13)

(13)

(13)

 

 

 

 

 

 

 

 

 

Number of steam inlets

 

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

Steam required to raise

LOW

1.05 (0.75)

1.4 (1.01)

1.44 (1.03)

2.06 (1.48)

2.09 (1.51)

2.76 (1.99)

2.76 (1.99)

bath water temperature

 

 

 

 

 

 

 

 

HIGH

1.4 (1.01)

1.59 (1.15)

1.91 (1.37)

2.69 (1.94)

2.84 (2.04)

3.59 (2.59)

3.59 (2.59)

10°F (6°C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Average steam use per cycle,

0.71

0.87

0.97

1.4

1.43

1.84

1.84

bhp (kg)

 

(11.1)

(13.6)

(15.2)

(21.6)

(22.4)

(28.9)

(28.9)

 

 

 

 

 

 

 

 

Electrical Heating (Optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total electrical heating capacity,

7.8

7.8

7.8

15.6

15.6

23.4

23.4

kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical heating elements

3

3

3

6

3

9

9

 

 

 

 

 

 

 

 

Electrical heat element size, kW

2.6

2.6

2.6

2.6

5.2

2.6

2.6

 

 

 

 

 

 

 

 

 

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Installation/Operation Supplement

Gap Setting for Vibration Switch (Variable-SpeedandFixed-SpeedModels)

 

18, 20

27, 30

35

40

50

60

80

125

 

 

 

 

 

 

 

 

 

Switch gap

0.015-

0.025-

0.030-

0.020-

0.025-

0.013-

0.009-

0.006-

setting*

0.025 in.

0.035 in.

0.040 in.

0.030 in.

0.035 in.

0.015 in.

0.011 in.

0.008 in.

 

(0.38-

(0.64-

(0.76-

(0.51-

(0.64-

(0.20-

(0.23-

(0.15-

 

0.64 mm)

0.89 mm)

1.02 mm)

0.64 mm)

0.89 mm)

0.25 mm)

0.28 mm)

0.20 mm)

 

 

 

 

 

 

 

 

 

* Gap setting should be made with “GO-NO-GO”type feeler gauge. Lower value must not trip switch. Upper value must trip switch.

Table 2

After the machine has been properly installed, the vibration switch gap must be measured before conducting the Control Function Test. Locate the gap found between the vibration switch and the machine structure. Refer to Figures 1,2,3,4 and5. To check the gap setting of the switch, proceed as follows:

1.Remove the front panel on 18-50models. Remove the rear panel on60-80models. Remove the top cover on the 125 model. The switch can be seen inside the bottom right corner of the A- frame, mounted on a bracket. Refer toFigures 1,2,3,4 and5.

2.Measure the gap distance when the switch is in both the open and closed positions. The specifications should be at the minimum switch gap setting when the switch is open and at the maximum switch gap setting when the switch is closed. If these distances are not correct, adjust the balance switch to these specifications.

NOTE: The standard position of the switch is open, or non-tripped.

3.Tighten nuts on switch extension after adjusting the gap. Measure the gap distance to verify accurate setting.

8

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F232145 (EN)