Alliance Laundry Systems 70444901R3 User Manual

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Tumble Dryer

OPL Electronic Control

Refer to Page 3 for Model Identification

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

 

 

 

www.comlaundry.com

Part No. 70444901R3

 

 

 

 

 

 

July 2011

Programming

 

Introduction.........................................................................................

3

Table of

Model Identification .............................................................................

3

 

Nameplate Location..............................................................................

5

Contents

Preliminary Information....................................................................

6

 

About the Control .................................................................................

6

 

Power Failure Recovery...................................................................

6

 

Communications ..............................................................................

6

 

Audit Information ...........................................................................

6

 

Restore to Factory Defaults ............................................................

7

 

Entering Program Mode...................................................................

7

 

Control Identification.........................................................................

8

 

Operational Keypad ..............................................................................

8

 

Operation Modes ..................................................................................

10

 

General Modes of Operation............................................................

10

 

Power-up Mode................................................................................

10

 

Idle Mode .........................................................................................

10

 

Run Mode.........................................................................................

10

 

Rapid Advance Mode ......................................................................

10

 

Pause Mode......................................................................................

10

 

Error Mode.......................................................................................

10

 

Communication Mode .....................................................................

11

 

Cool Down Mode.............................................................................

11

 

End of Cycle Mode ..........................................................................

11

 

Extended Tumble Mode...................................................................

11

 

Reversing Mode (reversing models only)........................................

11

 

Entering Diagnostic Mode From Idle Mode....................................

11

 

Machine Cycle Definition and Operation.........................................

12

 

Machine Cycle Operation .....................................................................

12

 

Time Dry Cycle................................................................................

12

 

Auto-Dry Cycle................................................................................

12

 

Moisture Dry Cycle (if equipped)....................................................

12

 

Rotation Sensor Equipped Machines....................................................

12

 

To Start a Cycle ....................................................................................

12

 

Entering the Manual Mode................................................................

13

 

How to Enter the Manual Mode ...........................................................

13

 

Programming Control ........................................................................

15

 

What Can Be Programmed? .................................................................

15

 

How to Program a Cycle.......................................................................

15

 

Programmable Options Available.........................................................

15

 

Collecting Audit Information ............................................................

25

 

How to Enter Audit Feature.............................................................

25

 

How to Read Audit Data..................................................................

25

 

How to Exit Audit Feature...............................................................

25

 

Manual Reset.......................................................................................

26

 

How to Enter Manual Reset.............................................................

26

© Copyright 2011, Alliance Laundry Systems LLC

All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.

70444901

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

1

Testing Machine and Electronic Control Functions........................

27

How to Enter Testing Feature ..........................................................

27

How to Start Tests............................................................................

27

How to Exit Testing Feature ............................................................

27

Diagnostic Test Descriptions................................................................

29

Control Software Version Number Test ..........................................

29

Loading Door Test ...........................................................................

29

Lint Door Test..................................................................................

29

Heater Interlock Test........................................................................

29

Dip Switch Status.............................................................................

30

ICM Alarm Status ............................................................................

30

ICM Reset Test ................................................................................

30

External Alarm Test.........................................................................

30

Tumbler On Temperature Test.........................................................

31

Thermistor Temperature Test ..........................................................

31

Machine Configuration Display #2 Test..........................................

31

Machine Configuration Display #3 Test..........................................

32

Airflow Switch Test.........................................................................

32

Fan Motor Test.................................................................................

32

Damper Motor Test..........................................................................

32

Reverse Motor Test..........................................................................

32

Production Test Cycle...........................................................................

33

To Enter Production Test Cycle.......................................................

33

To Exit Production Test Cycle.........................................................

33

Machine Errors...................................................................................

34

PDA Communications Error.................................................................

34

Open Thermistor Error .........................................................................

34

Shorted Thermistor Error......................................................................

34

Stove and Cabinet Limit Errors ............................................................

34

Auto Ignition Retry (Gas Models Only)...............................................

35

Air Flow Switch Errors.........................................................................

35

Airflow Switch Sensed Closed While Not In Run Mode ................

35

Airflow Switch Does Not Close After Cycle Started ......................

35

Airflow Switch Bounces During A Running Cycle.........................

35

Rotation Sensor Error ...........................................................................

35

Fan Motor Contactor Error ...................................................................

36

Fan Motor Centrifugal Switch Error.....................................................

36

DIP Switch/Harness Index Mismatch Error .........................................

36

Moisture Sensor Error...........................................................................

36

Error Codes.........................................................................................

37

Communications Mode ......................................................................

39

Infra-red Communications....................................................................

39

How to Begin Communications with An External Device..............

39

Cycle Charts ........................................................................................

40

2

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

70444901

Introduction

Model Identification

 

 

Gas

 

Steam/Thermal Oil

Electric

 

 

 

 

 

 

 

CHD25G2-CA025L

DR25G2-BU025L

ST025L

CHD25S2-CU025S

CHD25E2-CT025E

 

CHD25G2-CA025N

HA025L

ST025N

CHD25S2-CT025S

CHD25E2-CU025E

 

CHD25G2-CT025L

HA025N

SU025L

DR25S2-BT025S

DR25E2-BT025E

 

CHD25G2-CT025N

HT025L

SU025N

DR25S2-BU025S

DR25E2-BU025E

25

CHD25G2-CU025L

HT025N

UA025L

HT025S

HT025E

CHD25G2-CU025N

HU025L

UA025N

HU025S

HU025E

Pound

 

DR25G2-BA025L

HU025N

UT025L

IPD25S2-IT025S

IPD25E2-IT025E

 

DR25G2-BA025N

IPD25G2-IT025N

UT025N

ST025S

ST025E

 

DR25G2-BT025N

IPD25G2-IT025L

UU025L

SU025S

SU025E

 

DR25G2-BT025L

SA025L

UU025N

UT025S

UT025E

 

DR25G2-BU025N

SA025N

 

UU025S

UU025E

 

CHD30G2-CA030L

DR30G2-BU030L

ST030D

CHD30S2-CU030S

CHD30E2-CU030E

 

CHD30G2-CA030N

SA030L

ST030L

CHD30S2-CT030S

CHD30E2-CT030E

 

CHD30G2-CT030L

SA030N

ST030N

DR30S2-BT030S

DR30E2-BT030E

 

CHD30G2-CT030N

HA030L

SU030L

DR30S2-BU030S

DR30E2-BU030E

 

CHD30G2-CU030L

HA030N

SU030N

HT030S

HT030E

30

CHD30G2-CU030N

HT030D

UA030L

HU030S

HU030E

Pound

DR30G2-BA030N

HT030L

UA030N

IPD30S2-IT030S

IPD30E2-IT030E

 

DR30G2-BA030L

HT030N

UT030L

ST030S

ST030E

 

DR30G2-BT030D

HU030L

UT030N

SU030S

SU030E

 

DR30G2-BT030L

HU030N

UU030L

UT030S

UT030E

 

DR30G2-BT030N

IPD30G2-IT030N

UU030N

UU030S

UU030E

 

DR30G2-BU030N

IPD30G2-IT030L

 

 

 

 

CHD30STG2-CAT30L

DRST30G2-BTT30N

HUT30L

CHD30STS2-CUT30S

CHD30STE2-CUT30E

 

CHD30STG2-CAT30N

DRST30G2-BUT30L

HUT30N

CHD30STS2-CTT30S

CHD30STE2-CTT30E

 

CHD30STG2-CTT30L

DRST30G2-BUT30N

SAT30L

DRST30S2-BUT30S

DRST30E2-BUT30E

30

CHD30STG2-CTT30N

HAT30L

SAT30N

DRST30S2-BTT30S

DRST30E2-BTT30E

CHD30STG2-CUT30LHAT30N

STT30D

HTT30S

HTT30E

Pound

Stacked

CHD30STG2-CUT30NHTT30D

STT30L

HUT30S

HUT30E

 

DRST30G2-BAT30L

HTT30L

STT30N

IPD30STS2-ITT30S

IPD30STE2-ITT30E

 

DRST30G2-BAT30N

HTT30N

SUT30L

STT30S

STT30E

 

DRST30G2-BTT30D

IPD30STG2-ITT30N

SUT30N

SUT30S

SUT30E

 

DRST30G2-BTT30L

IPD30STG2-ITT30L

 

 

 

 

CHD35G2-CA035L

DR35G2-BU035L

ST035L

CHD35S2-CU035S

CHD35E2-CT035E

 

CHD35G2-CA035N

HA035L

ST035N

CHD35S2-CT035S

CHD35E2-CU035E

 

CHD35G2-CT035L

HA035N

SU035L

DR35S2-BT035S

DR35E2-BT035E

 

CHD35G2-CT035N

HT035L

SU035N

DR35S2-BU035S

DR35E2-BU035E

35

CHD35G2-CU035L

HT035N

UA035L

HT035S

HT035E

CHD35G2-CU035N

HU035L

UA035N

HU035S

HU035E

Pound

 

DR35G2-BA035N

HU035N

UT035L

IPD35S2-IT035S

IPD35E2-IT035E

 

DR35G2-BA035L

IPD35G2-IT035L

UT035N

ST035S

ST035E

 

DR35G2-BT035N

IPD35G2-IT035N

UU035L

SU035S

SU035E

 

DR35G2-BT035L

SA035L

UU035N

UT035S

UT035E

 

DR35G2-BU035N

SA035N

 

UU035S

UU035E

Models continued on next page.

70444901

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

3

Introduction

(Continued)

 

 

Gas

 

Steam/Thermal Oil

Electric

 

 

 

 

 

 

 

 

CTT45L

HAT45L

SAT45L

 

 

 

 

CTT45N

HAT45N

SAT45N

 

 

 

 

DRST45G2-BAT45L

HTT45D

STT45D

 

 

 

45

DRST45G2-BAT45N

HTT45L

STT45L

 

 

 

Pound

DRST45G2-BTT45D

HTT45N

STT45N

Not Applicable

Not Applicable

Stacked

DRST45G2-BTT45L

HUT45L

SUT45L

 

 

 

 

DRST45G2-BTT45N

HUT45N

SUT45N

 

 

 

 

DRST45G2-BUT45L

IPD45STG2-ITT45N

 

 

 

 

 

DRST45G2-BUT45N

IPD45STG2-ITT45L

 

 

 

 

 

CA050L

DR55G2-BU050L

ST050D

CT050S

IPD50S2-IT050S

CT050E

 

CA050N

HA050L

ST050L

CT050T

IPD50S2-IT050T

CU050E

 

CT050L

HA050N

ST050N

CU050S

ST050S

DR55E2-BT050E

 

CT050N

HT050D

SU050L

CU050T

ST050T

DR55E2-BU050E

 

CU050L

HT050L

SU050N

DR55S2-BT050T

SU050S

HT050E

50

CU050N

HT050N

UA050L

DR55S2-BT050S

SU050T

HU050E

Pound

DR55G2-BA050N

HU050L

UA050N

DR55S2-BU050S

UT050S

IPD50E2-IT050E

 

DR55G2-BA050L

HU050N

UT050L

DR55S2-BU050T

UT050T

ST050E

 

DR55G2-BT050D

IPD50G2-IT050N

UT050N

HT050S

UU050S

SU050E

 

DR55G2-BT050L

IPD50G2-IT050L

UU050L

HT050T

UU050T

UT050E

 

DR55G2-BT050N

SA050L

UU050N

HU050S

 

UU050E

 

DR55G2-BU050N

SA050N

 

HU050T

 

 

 

CA055L

HT055N

HU055L

 

 

CT055E

 

CA055N

HU055L

HU055N

 

 

CU055E

 

CT055L

HU055N

SU055L

 

 

HT055E

 

CT055N

IPD55G2-IT055N

SU055N

 

 

HU055E

55

CU055L

IPD55G2-IT055L

UA055L

Not Applicable

IPD55E2-IT055E

Pound

CU055N

SA055L

UA055N

ST055E

 

 

 

HA055L

SA055N

UT055L

 

 

SU055E

 

HA055N

ST055D

UT055N

 

 

UT055E

 

HT055D

ST055L

UU055L

 

 

UU055E

 

HT055L

ST055N

UU055N

 

 

 

 

CA075L

HA075L

ST075N

CT075S

IPD75S2-IT075S

CT075E

 

CA075N

HA075N

STF75L

CT075T

ST075S

CU075E

 

CT075L

HT075D

STF75N

CU075S

ST075T

DR80E2-BT075E

 

CT075N

HT075L

SU075L

CU075T

SU075S

DR80E2-BU075E

 

CU075L

HT075N

SU075N

DR80S2-BT075T

SU075T

HT075E

75

CU075N

HU075L

UA075L

DR80S2-BT075S

UT075S

HU075E

DR80G2-BA075N

HU075N

UA075N

DR80S2-BU075T

UT075T

IPD75E2-IT075E

Pound

 

DR80G2-BA075L

IPD75G2-IT075L

UT075L

DR80S2-BU075S

UU075S

ST075E

 

DR80G2-BT075D

IPD75G2-IT075N

UT075N

HT075S

UU075T

SU075E

 

DR80G2-BT075L

SA075L

UTF75L

HT075T

 

UT075E

 

DR80G2-BT075N

SA075N

UTF75N

HU075S

 

UU075E

 

DR80G2-BU075N

ST075D

UU075L

HU075T

 

 

 

DR80G2-BU075L

ST075L

UU075N

IPD75S2-IT075T

 

 

Models continued on next page.

4

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

70444901

 

 

 

 

 

 

Introduction

 

 

 

(Continued)

 

 

 

 

Gas

 

Steam/Thermal Oil

Electric

 

CA120L

DR120G2-BU120N

ST120L

CT120S

HU120T

 

 

CA120N

HA120L

ST120N

CT120T

IPD120S2-IT120S

 

 

CT120L

HA120N

SU120L

CU120S

IPD120S2-IT120T

 

 

CT120N

HT120L

SU120N

CU120T

ST120S

 

120

CU120L

HT120N

UA120L

DR120S2-BT120T

ST120T

Not Applicable

CU120N

HU120L

UA120N

DR120S2-BU120S

SU120S

Pound

 

DR120G2-BA120L

HU120N

UT120L

DR120S2-BU120T

SU120T

 

 

DR120G2-BA120N

IPD120G2-IT120N

UT120N

DR120S2-BT120S

UT120S

 

 

DR120G2-BT120L

IPD120G2-IT120L

UU120L

HT120S

UT120T

 

 

DR120G2-BT120N

SA120L

UU120N

HT120T

UU120S

 

 

DR120G2-BU120L

SA120N

 

HU120S

UU120T

 

 

CA170L

DR170G2-BU170N

ST170L

CT170S

HU170T

 

 

CA170N

HA170L

ST170N

CT170T

IPD170S2-IT170T

 

 

CT170L

HA170N

SU170L

CU170S

IPD170S2-IT170S

 

 

CT170N

HT170L

SU170N

CU170T

ST170S

 

170

CU170L

HT170N

UA170L

DR170S2-BT170T

ST170T

Not Applicable

CU170N

HU170L

UA170N

DR170S2-BU170S

SU170S

Pound

 

DR170G2-BA170L

HU170N

UT170L

DR170S2-BU170T

SU170T

 

 

DR170G2-BA170N

IPD170G2-IT170N

UT170N

DR170S2-BT170S

UT170S

 

 

DR170G2-BT170L

IPD170G2-IT170L

UU170L

HT170S

UT170T

 

 

DR170G2-BT170N

SA170L

UU170N

HT170T

UU170S

 

 

DR170G2-BU170L

SA170N

 

HU170S

UU170T

 

Includes models with the following control suffixes:

 

 

 

EO – OPL electronic

RE –

reversing OPL electronic

 

 

Nameplate Location

The nameplate is located on the back of the machine and is programmed in the Control.

70444901

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

5

Preliminary Information

About the Control

This control is an advanced, programmable computer that lets the owner control most machine features by pressing a sequence of keypads.

The control allows the owner to program custom cycles, run diagnostic cycles, and retrieve audit and error information.

Tumblers shipped from the factory have default cycles and other settings built in. The owner can change the default cycle or any cycle.

IMPORTANT: It is extremely important that the tumbler has a positive ground and that all mechanical and electrical connections are made before applying power to or operating the tumbler.

Power Failure Recovery

If a cycle is in progress when the power fails, and if the power outage lasts three or more seconds, the cycle is lost and cannot be resumed when power recovers. If the power outage lasts less than three seconds, the control will resume the cycle when the power recovers.

Communications

The control has the ability to communicate with a PDA and a laptop with an IrDA device running the control software. Devices such as PDAs and laptops that are IrDA capable (able to transmit information to machine) that have been tested and approved for use with the software can be used as a tool for managing the machine.

Audit Information

The control collects and stores audit information, which can be accessed with a PDA or PC. Refer to the following list for some of the available audit information. Refer to PC and PDA Application User Instructions.

Total Number of Individual Cycle Counters

End of Cycle to Loading Door Open Time

End of Cycle to Start of Next Cycle Time

Total Number of Machine Cycles

Total Number of Operating Minutes

Power Failure Audit Data

The PDA or PC can receive audit and program data from the control, and send programming data and diagnostic commands to the control. Refer to PC and PDA Application User Instructions for additional information.

Some of the above listed audit data is available manually. Refer to Collecting Audit Information section.

6

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

70444901

Restore to Factory Defaults

When the user resets to factory default, the control resets all of the default values. The control also resets Machine Cycles #1 through #30. The control will also reset the following to factory-defaults:

Default Global Settings

Ignition Retries = 3

Temperature Units = Fahrenheit (°F) High (H) Temperature = 190 (°F) Medium (M) Temperature = 160 (°F) Low (L) Temperature = 140 (°F)

Very Low (VL) Temperature = 120 (°F) Cool Down Temperature = 100 (°F) Cool Down Time = 2 minutes

Rapid Advance = Disabled Multi-SegmentCycles = Disabled Daylight Saving = Enabled

Key Pad Audio = Enabled

End of Cycle Audio = Enabled (5 seconds)

End of Cycle External Signal = Enabled (5 seconds) Clean Lint Screen Reminder = Off

Display Limit Errors = Disabled

Manual Diagnostics = Enabled *Manual Programming = Enabled

**Reverse Cylinder Rotate Time = 120 (seconds) **Reverse Cylinder Stop Time = 6 (seconds) **Advanced Reversing = Disabled

***Advanced Options for Moisture Dry = Disabled

***Display Moisture Sensor Error = Disabled

*If manual programming is disabled, programming changes to the control can only be made with an external communication device. Refer to PC and PDA

Application User Instructions.

**Only available on units equipped with reversing feature.

***Only available on units equipped with moisture sensing feature.

Refer to Factory Defaults, Menu section for information on Restoring Factory Defaults.

Preliminary Information

Entering Program Mode

1.Press and hold Stop (), then Back (), then Up () to enter the programming options.

70444901

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

7

Control Identification

Operational Keypad

The control includes five keypads. These functions are available to the operator and are intended to control and manage operation of the tumbler. Refer to

Figure 1, Figure 2, Figure 3, Figure 4 and Table 1.

S Models

PROGRAM REVERSING ENERGY HEATING

SAVER

STOP

START

BACK

TMB1345R

Figure 1

H Models

PROGRAM REVERSING ENERGY HEATING

SAVER

STOP

BACK

START

 

TMB1346R

Figure 2

U Models

PROGRAM REVERSING ENERGY HEATING

SAVER

STOP

START

BACK

TMB1371R

Figure 3

B, C, and I Models

ECO

TMB1375R

Figure 4

NOTE: The reversing feature is not available on all models.

8

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70444901