Air King 9675 User Manual

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IMPORTANT INSTRUCTIONS - OPERATING MANUAL

FOR OSCILLATING MODELS:

45˚

90˚

 

OSCILLATION: Push down oscillation knob on motor housing

 

 

 

to make fan head move from side to side.

 

 

 

NOTE FOR OSCILLATING MODELS: FAN IS SHIPPED

 

 

3.

WITH 90º OSCILLATION ANGLE, FOR 45º OSCILLATION

 

 

 

ANGLE, CONNECT THE OSCILLATION LINK TO THE IN-

 

 

 

NERMOST HOLE IN THE CAM GEAR. (Insert A)

Cam Gear

 

 

 

(Insert A)

1.

MAINTENANCE

 

 

2.

WARNING: ALWAYS UNPLUG THE CORD BEFORE MOVING OR SERVICING.WARNING: DO NOT IMMERSE FAN IN WATER!

CLEANING: Use a soft cloth and mild soap solution such as liquid dish washing detergent. Dry all parts completely before reconnecting to power supply.

CAUTION: Do not use gasoline, benzine, thinner, harsh cleaners, etc. as they will damage the Fan. NEVER use ALCOHOL OR SOLVENTS.

SERVICING: All other servicing, with the exception of general user maintenance, should be performed by an authorized service representative. Call1-800-233-0268,Monday through Friday, between the hours of 8:00 a.m.and 5:00 p.m. EST for the location of your nearest service center.LUBRICATION: Precision bearings are sealed at the factory for life and do not require further lubrication.

STORAGE: Store the Fan, with these instructions, in a clean and dry place.

LIMITED WARRANTY

AIRKING THREE-YEAR LIMITED WARRANTY. Products are warranted by AirKing to the original user against defects in workmanship or materials under normal use for three years on the motor and one year on all other parts, after date of purchase. Any part which is determined by AirKing to be detective in material or workmanship and returned to an authorized service location, as AirKing designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at AirKing’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from state to state.

LIMITATION OF LIABILITY. To the extent allowable under applicable law. AirKing’s liability for consequential and incidental damages is expressly disclaimed. AirKing’s liability in all events is limited to, and shall not exceed, the purchase price.WARRANTY DISCLAIMER. AirKing has made a diligent effort to illustrate and describe the products in this literature accurately; however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty the products are merchantable, or fit a particular purpose, or that the products will necessarily conform to the illustrations or descriptions.

Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY”above is made or authorized by AirKing.

PRODUCT SUITABILITY. Many states and locations have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While AirKing attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, please review the product application, and national and local codes and regulations, and be sure that the product, installation, and use will comply with them.

Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some states do not allow limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of the Limited Warranty, and implied warranties of merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.

PROMPT DISPOSITION. AirKing will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom product was purchased. Dealer will give additional directions.

FOR PARTS:

Check package contents. If parts are missing, or replacement parts required, please call our PARTS DEPARTMENT

TOLL-FREEAT1-800-233-0268.MONDAY THROUGH FRIDAY, BETWEEN THE HOURS OF 8 AM AND 4 PM EST.

"PLEASE DO NOT RETURN PRODUCT TO PLACE OF PURCHASE."

Reference the type and style of product (located on the underside of the product) when you call.

FOR TECHNICAL ASSISTANCE and SERVICE CENTER LOCATIONS:

For any questions, comments or the location of your nearest service center,

PLEASE CALL OUR TOLL-FREE"HOTLINE" AT1-800-233-0268.

MONDAY THROUGH FRIDAY, BETWEEN THE HOURS OF 8 AM AND 5 PM EST.

Please reference product name and model no. when you call.

Appliance Service Dept. • P.O. Box 569 Franklin, TN 37064

PLEASE DO NOT SEND PRODUCT TO THIS LOCATION!

IMPORTANT INSTRUCTIONS -

OPERATING MANUAL

24" / 30" OSCILLATING I-BEAMMOUNT FAN

MODEL 9625, 9635, 9674, 9675

24" / 30" NON-OSCILLATINGI-BEAMMOUNT FAN

MODEL 9424, 9430, 9671, 9670

GENERAL SAFETY INFORMATION

When using electrical appliances, basic precautions should always be followed

to reduce the risk of fire, electric shock and injury to person, including the following:

1.Read all instructions before using Fan.

2.Make certain that the power source conforms to the electrical requirements of the Fan.

3.Use this Fan only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electrical shock, or injury to persons.

4.To reduce the risk of personal injury and electric shock, the Fan should not be played with or placed where small children can reach it.

5.Unplug power cord before servicing, or moving the Fan.

WARNING: DO NOT DEPEND UPON THEON-OFFSWITCH AS THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE FAN. ALWAYS UNPLUG THE POWER CORD.

6.This Fan must NOT be used in potentially dangerous locations such as flammable, explosive, chemical-ladenor wet atmospheres.

7.DO NOT use Fan in or near a window. Rain may create an electrical hazard.

8.Completely reassemble Fan, according to instructions, before reconnecting to power supply.

9.The power cord is equipped with a three-pronggrounded plug that must be inserted into a matching receptacle. Under no circumstances must the grounding prong be cut off the plug. Where atwo-prongwall receptacle is encountered, it must be replaced with a properly groundedthree-prongreceptacle installed in accordance with the National Electrical Code (NEC) and all applicable local codes and ordinances. This work must be done only by a qualified electrician, using copper wire only.

WARNING: USE OF ATHREE-PRONGTOTWO-PRONGADAPTER IS NOT RECOMMENDED. IMPROPER CONNECTION MAY CREATE THE RISK OF ELECTROCUTION. USE OF SUCH ADAPTERS ARE NOT PERMITTED IN CANADA.

10.Where possible, avoid the use of extension cords. If they must be used, minimize the risk of overheating by ensuring that they are UL listed. Never use a single extension cord to operate more than one Fan.

11.Do not operate any Fan with a damaged cord or plug or after the Fan malfunctions, has been dropped or damaged in any manner. Return Fan to authorized service facility for examination, electrical or mechanical adjustment or repair.

12.Do not insert or allow fingers or foreign objects to enter any ventilation or exhaust opening as it may cause an electric shock or fire, or damage the Fan. Do not block or tamper with the Fan in any manner while it is in operation.

13.Locate the Power Cord so the Fan or other objects are not resting on it. Do not run Power Cord under carpeting. Do not cover Power Cord with throw rugs, runners, or the like. Arrange Power Cord away from room traffic and where it will not be tripped over.

14.This Fan is not intended for use in wet or damp locations. Never locate a Fan where it may fall into a bathtub or other water container.

15. Do not use Fan outdoors.

WARNING: REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK

– DO NOT USE THIS FAN WITH ANY SOLID STATE SPEED CONTROL DEVICES.

CAUTION: BECAUSE OF THE SIZE AND WEIGHT OF THIS FAN, MAKE SURE ALL PARTS ARE COMPLETELY ASSEMBLED ACCORDING TO INSTRUCTIONS. FAILURE TO DO SO COULD RESULT IN FAN COMING APART DURING OPERATION AND/OR PERSONAL INJURY.

SAVE THESE INSTRUCTIONS

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IMPORTANT INSTRUCTIONS - OPERATING MANUAL

I-BEAMMOUNT INSTALLATION(Figure 1 and 2)

1.Open one tube of Loctite #243 by snapping tube neck just below end cap. Be Certain to follow all warnings noted on Loctite #243 tube.

2.Apply (1) ENTIRE tube of Loctite #243 onto the first 2 threads on the end of the L-Shaped Pipe. (Figure 1 - Inset)

3.Screw Motor Mounting Adapterinto L-ShapedPipe.The Motor Mounting AdapterMUST BE screwed in at least 4 full revolutions. Do not allow Loctite #243 to dry before joining.

4.Rotate the Motor Mounting Adapter back to desired location and tighten with the provided 1/4” set screw.

5.Locate the L-Shaped Pipe with attached Motor Mounting Adapter to the desired location on theI-Beamflange. Install the5/16 x 2" U-Bolts over theL-Shaped Pipe and through theClamping Plate Holes. The flat part of theClamping Plate fits on theI-Beamflange and the end with the slight bend goes against the pipe. Install flat washer, lock washer and nuts. Finger tighten the nuts on theU-Bolt.(Figure 1)

6.Slide the Clamping Plate ontoI-Beamflange untilU-Bolts contact flange.

7.Adjust L-Shaped Pipe so forwardClamping Plate is as close to the label at the bend as possible

8.Tighten nuts on bolt so L-Shaped Pipe does not move.

CAUTION: FAN IS HEAVY AND MAY REQUIRE TWO PEOPLE TO MOUNT.

9. Attach pull string to motor speed switch, if desired.

For Oscillating Motor: Place the flat section on the Motor Mounting Adapter next to the Motor Neck.(Figure 2A)

For Non-Oscillating Motor: Slide the Motor Neck Slot over the Motor Mounting Adapter. Align the 1/2” diameter hole in the Adapter with the 1/2” diameter holes in the Motor neck Slot.(Figure 2B)

10.Insert the 1/2” X 1” Hex Bolt (3/4” head) through the Motor Neck, and the Motor Mounting Adapter. Place 1/2” diameter Split Lockwasher then the 1/2” diameter Hex Nut (3/4” head) and tighten fully with 2 adjustable wrenches.

11.From the same side of the Motor Neck, insert one 1/4-20X 1 5/8” Carriage Bolt through theArc-ShapedSlot in the Motor Neck and Hole in the Motor Mounting Adapter.

To Fasten: Place one 1/4” Flatwasher, one 1/4” Internal Tooth Lockwasher, a second 1/4” Flatwasher and then tighten the Adjustable Knob over the remaining threads.

 

I-Beam

 

 

Mounting

 

 

Hardware

L-Shaped

I-BeamFlange

 

 

Pipe

 

Clamping

 

 

Plate

Clamping

 

 

Plate

 

 

Inset

 

 

Loctite 243

 

 

Application Loctite 243

U-Bolts

 

Set Screw

 

 

 

Motor Mounting

 

 

Adapter

 

 

 

Motor Mounting

 

 

Hardware

 

Non-OscillatingMotor Shown

 

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2

Oscillating Motor View

Motor

Figure 2A

Mounting

 

Adapter

 

Exploded View for Detail

 

Non-OscillatingMotor View

Motor

Figure 2B

Mounting

 

Adapter

 

Exploded View for Detail

 

 

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IMPORTANT INSTRUCTIONS - OPERATING MANUAL

GRILL AND BLADE ASSEMBLY (Figures 3 and 4)

NOTE: The assembly of the blade and grill is identical, regardless if the Fan has an oscillating motor or anon-oscillatingmotor. One of each is shown in the illustrations below.

1.Install the Rear Grill onto theMotor, lining up the six holes in the grill with the six threaded holes in theMotor. Install (6)10-32X 5/16” Hex Screws through theRear Grill into theMotor. Securely tighten all (6) screws.(Figure 3)

2.Push the Fan Blade onto theMotor Shaft, centering the Hub facing away from the motor, until it stops against the shaft(Inset A) . Align Square Head Bolt with flat of theMotor Shaft.TIGHTEN VERY SECURELY WITH AN ADJUSTABLE WRENCH. Failure to securely tighten the Bolt could result in damage to the Fan and/or personal injury.

3.Hold the Front Grill so that the name, in the center, is right side up and straight across. Starting at the top: FastenFront Grill toRear Grill by sliding the hooked wires on theFront Grill over the outermost ring on theRear Grill.(Figure 4/ Detail A). The bottom most hooks will require the use of a flathead screwdriver to complete assembly. Stand behind the Fan. Slip the flat of the screwdriver between the Front and Rear Grills, next to one of the unfastened hooks.(Figure 4/ Detail B) Pull screwdriver handle upwards towards the Rear Grill. Slip the Front Grill hook over the Rear Grill outer ring with a push. Repeat procedure with remaining hooks.

CAUTION: DO NOT BEND WIRES ON THE FRONT OR THE REAR GRILLS.

Detail A

Top Hooks

Inset A

Detail B

Bottom Hooks

Oscillating Motor Shown

Figure 3

Non-OscillatingMotor Shown

Figure 4

CAUTION: THE SECONDARY SUPPORT CABLE PROVIDED SHOULD BE USED ANYTIME THE CIRCULATOR IS MOUNTED OVERHEAD FOR ADDITIONAL SAFETY.

SECONDARY SUPPORT CABLE (Figure 5)

1.Loop one end of Cable around the Large Guard Wires of both the Front and Rear Grills.

2.Attach a Cable Clamp with the "U" on the tail side of the loop leaving a tail approximately 1 to 2 inches. Tighten Clamp Nuts. Make sure no part of the Cable interferes with the Blade.

3.Wrap the other end of the Cable around a secure building joist, truss, or other support near the Fan. Take up all excess slack in the Cable.

CAUTION: USE ONLY THE MOUNTING HARDWARE WHICH IS RECOMMENDED FOR USE ON THIS FAN.

4.Attach the remaining Cable Clamp as indicated in Step 2. The excess tail should be trimmed to extend 1 to 2 inches past the Clamp.

5.Check the Assembly to assure the Blade is free of all obstructions.

Large Guard

Wires

Figure 5

CAUTION: Use of the secondary support cable does not guarantee protection against injury of persons, mounting of both the circulator and cable could fail if subjected to abuse, neglect or improper installation.

OPERATING INSTRUCTIONS

1. TO OPERATE: Plug cord into a grounded 120V, 60 Hz outlet. Select desired operating speed with pull cord on the rear of the motor:

First pull: High

Second pull: Medium

Third pull: Low

Fourth pull: OFF

NOTE: THIS FAN IS VERY HEAVY.

Failure to securely hold onto head assembly while adjusting head angle could result in personal injury.

2.TO ADJUST HEAD ANGLE: While holding head firmly, loosen knob under motor (turn counterclockwise). Tilt head to desired position FIRMLY retighten knob under motor.

NOTE: Motor Head Adjustment Knob and the On/Off Pull Cord have the same location on oscillating ornon-osciallingmodels.

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