AEG 6000BP User Manual

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Operating Instructions

Protect D.

Protect D. 6000 (BP)

Protect D. 10000 (BP)

EN

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Thank you for purchasing the Protect D. UPS from AEG Power Solutions.

The following safety precautions are an important part of these operating instructions. They are designed to help you avoid problems caused by operating errors and to protect you against any possible hazards. Please read these instructions carefully before using the product for the first time!

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Contents

1. Notes on these operating instructions..............................................

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2. General Information...........................................................................

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2.1 Technology.........................................................................................................

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2.2 System description............................................................................................

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2.3 Technical data ..................................................................................................

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3. Safety Regulations............................................................................

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3.1 General safety instructions..............................................................................

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3.2 Safety instructions for the Protect D...............................................................

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3.3 CE certificate....................................................................................................

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4. Installation........................................................................................

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4.1 Unpack and check............................................................................................

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4.2 Installation........................................................................................................

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4.3 Assembly..........................................................................................................

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5. Overview of connections, operating / display elements................

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5.1 Front view.........................................................................................................

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5.2 Rear-panelview (connections):........................................................................

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6. Electrical connection........................................................................

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6.1 Safety of personnel .........................................................................................

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6.2 Connection cross-sectionand fuses...............................................................

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6.3 Mains and consumer connection....................................................................

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6.4 Contacting the battery modules.....................................................................

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6.4.1 Connecting the internal battery.............................................................

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6.4.2 Connecting external battery extension(s)..............................................

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7. Operation Mode and Operating.....................................................

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7.1 First start-up.....................................................................................................

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7.1.1 Switching on the UPS..............................................................................

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7.1.2 Switching off the UPS ............................................................................

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7.2 Usage table......................................................................................................

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7.2.1 Overview..................................................................................................

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7.2.2 Indicators (LEDs)......................................................................................

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7.2.3 Operating keys (Navigation)..................................................................

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7.3 Display (Main Menu)........................................................................................

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7.3.1 UPS status-display...................................................................................

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7.3.2 Event log..................................................................................................

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7.3.3 Measurements.........................................................................................

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7.3.4 Control.....................................................................................................

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7.3.5 Identification............................................................................................

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7.3.6 Settings....................................................................................................

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8. Interfaces and communication.........................................................

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8.1 RS232 and USB computer interfaces.............................................................

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8.2 Communications slot.......................................................................................

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8.3 Shutdown and UPS management software...................................................

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8.4 EPO (EmergencyPowerOff).........................................................................

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8.5 Change-overcontact.......................................................................................

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9. Troubleshooting...............................................................................

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9.1 Malfunctions.....................................................................................................

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9.1.1 Alarm / error messages ..........................................................................

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10. Parallel operation...........................................................................

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10.1 Function..........................................................................................................

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10.2 Installation / connection of parallel field operation ....................................

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11. Maintenance...................................................................................

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11.1 Charging the battery.....................................................................................

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11.2 Maintenance checks......................................................................................

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11.2.1 Visual check...........................................................................................

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11.2.2 Battery check.........................................................................................

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11.2.3 Ventilator check.....................................................................................

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11.3 Battery replacement......................................................................................

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12. Storage, Dismantling and Disposal...............................................

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12.1 Storage...........................................................................................................

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12.2 Dismantling....................................................................................................

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12.3 Disposal..........................................................................................................

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13. Appendix........................................................................................

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13.1 Technical terminology....................................................................................

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13.2 Keyword register ...........................................................................................

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13.3 Notes..............................................................................................................

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1. Notes on these operating instructions

Obligation to provide instructions

These operating instructions are designed to help you properly and safely install and operate the following Uninterruptible Power Supply (UPS) systems: Protect D. 6000 and Protect D. 10000, as well as the corresponding external battery units, Protect D. 6000 BP and Protect D. 10000 BP, hereinafter collectively referred to as Protect D. This operating instructions contain important information on avoiding hazards.

Please read these instructions carefully before first use!

These operating instructions are part of the Protect D.

The operator of this device is required to make these operating instructions openly available to any person transporting, installing, servicing or performing any other work on the Protect D.

Validity

These operating instructions comply with the current technical specifications of the Protect D. at the time of publication. The contents do not constitute a contract and are for informational purposes only.

Warranty and liability

We reserve the right to make any changes to the information in this operating manual, with respect to the specifications and the operating instructions in particular, at any time.

Complaints about delivered goods must be submitted within eight days of receipt, along with the packing slip. Later claims will not be accepted.

Any damage incurred due to non-compliancewith these instructions (including damage to the warranty seal) will void the warranty. AEG accepts no liability for consequential damages. AEG will rescind all obligations, such as warranty

agreements, service contacts, etc. without prior notice in the event that any spare parts other than original AEG spare parts or those purchased by AEG are used for maintenance and repair.

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Handling

The Protect D. is designed and constructed so that all of the steps that need to be taken for its installation and operation can be done without having to open the device. Any maintenance or repairs are to be performed by qualified technicians only.

Illustrations are included to make certain steps clearer and easier to understand.

If there is any potential danger to personnel or equipment while performing certain work, these activities are accompanied by pictograms, whose meanings are explained in the safety instructions in chapter 3.

Hotline

If you still have questions after reading this operating manual, please contact your retailer or our hotline:

Tel:

+49 (0)180 5 234 787

Fax:

+49 (0)180 5 234 789

Internet: www.aegps.com

Copyright

Any forwarding, reproduction and / or storage, using electronic or mechanical means in whole or in part, of these operating instructions requires the express prior written consent of AEG.

© Copyright AEG 2012. All rights reserved.

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2.General Information

2.1Technology

Protect D. is an uninterruptible power supply (UPS) for rack mounted loads such as

PCs, workstations, servers, network components and similar devices, consisting of:

Network filter with surge protection (device protection / Class D) and mains back-feedprotection

Rectifier with PFC-logic(power factor correction unit)

Separate input possibilities for rectifier and bypass (DUAL or SINGLE input)

Separate intelligent battery charger with switch mode power supply technology

Sealed system battery with maintenance-freedesign for energy storage in rack technology with downstream DC / DC converter unit

3-levelIGBT inverter for continuous supply to the connected loads with sinusoidal AC voltage

Automatic, electronic bypass(SBS) as an additional passive redundancy SBS = StaticBypassSwitch

Removable terminal unit with outlets to IE60320, fitted with an automatic locking mechanism

Manual bypass for maintenance and service purposes (with automatic static bypass activation, when operated)

Parallel operation for the purpose of preparation of active redundancy or to increase power

Control unit based on digital signal processor technology

Multi-lingualLCD display designed to display remaining time and logs in real time

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Fig. 1: Component diagram

2.2 System description

The UPS is connected between the public network and the power load segment to be protected.

The rectifier is powered from the mains and converts the AC voltage into a stabilized DC voltage to feed the inverter. The circuitry technology used (PFC), enables sinusoidal current consumption, thus allowing a low circuit feedback operation. A separate, second rectifier (charger) based on switching power supply technology, recharges or maintains the charge of the battery in the intermediate circuit. Due to the special circuitry technology used in this charger / rectifier, the harmonics of the charging current are reduced significantly. Additionally, a sleep mode considerably increases the service life of the battery. The inverter converts the DC voltage into a sinusoidal AC voltage. In combination with digital signal processor technology and extremely high pulse rate IGBT-powersemiconductors in the inverter, amicroprocessor-controlledregulator on the basis ofpulse-widthmodulation (PWM) guarantees a voltage system of the highest quality and availability on the secured busbar.

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In the event of mains problems (e.g. power outages), power is supplied to the load segment without an interruption from the inverter, which now uses the battery. Since no switching is required, the load segment experiences no power supply interruption at all.

The automatic bypass provides increased power supply security for single installations in particular by switching the public network, e.g. in the event of an inverter malfunction, through to the load segment directly and without interruption. In other words, the automatic bypass provides the load segment with an additional passive redundancy.

An integrated, manual bypass unit for maintenance and / or servicing provides an uninterrupted supply of power to the consumers. The connection unit is designed so that it can be separated from the UPS circuitry with minimal effort and can thus remain in the rack. Through this simplified line-sideactivation, servicing of the unit is possible at all times.

In order to ensure maximum security to the supply of the connected loads, the equipment was also prepared for parallel operation: a second UPS system provides maximum availability when used as an active redundancy. If, however, the demand for power is in the foreground, then the second UPS can be used for performance enhancing parallel operation.

The graphical LCD display used provides for versatile use and easy operation. Convenient features such as switchable outputs, a freely programmable, potential-freechange-overcontact, as well as an emergencypower-offcontact, round out the standard interface selection (USB, RS232 and communication slot).