AEG 1000 (S) User Manual

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OPERATING INSTRUCTIONS UPS

PROTECT C.

PROTECT C. 1000 (S)

PROTECT C. 2000 (S)

PROTECT C. 3000 (S)

Thank you for purchasing the AEG UPS PROTECT C. from AEG Power Solutions.

Safety information and operating instructions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Save this manual properly.

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1Notes on these Operating Instructions

Duty to Provide Information

These operating instructions will help you to install and operate the UninterruptiblePowerSupply (UPS) PROTECT C. 1000 (S), PROTECT C. 2000 (S) or PROTECT C. 3000 (S) as well as the associated external battery units PROTECT C. 1000 BP or PROTECT C. 2030 BP – all referred to as PROTECT C. in this document – safely and properly, and for its intended purpose. These operating instructions contain important information necessary to avoid dangers during operation.

Please read these instructions carefully prior to commissioning!

These operating instructions are a composite part of the PROTECT C.

The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT C. or performing maintenance or any other work on the unit.

Validity

These operating instructions comply with the current technical specifications of the PROTECT C. at the time of delivery. The contents do not constitute a subject matter of the contract, but serve for information purposes only.

Warranty and Liability

We reserve the right to alter any specifications given in these operating instructions, especially with regard to technical data and operation, prior to start-upor as a result of service work.

Claims in connection with supplied goods must be submitted within one week of receipt, along with the packing slip. Subsequent claims cannot be considered.

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The warranty does not apply to damage caused by noncompliance with these instructions (such damage also includes damaging the warranty seal). AEG will accept no liability for consequential damage. AEG reserves the right to rescind all obligations such as warranty agreements, service contracts, etc. entered into by AEG and its representatives without prior notification in the event of maintenance and repair work being carried out with anything other than original AEG spare parts or spare parts purchased by AEG.

Handling

PROTECT C. is designed and constructed so that all necessary steps for start-upand operation can be performed without any internal manipulation of the unit. Maintenance and repair work may only be performed by trained and qualified personnel.

Illustrations are provided to clarify and facilitate certain steps.

If danger to personnel and the unit cannot be ruled out in the case of certain work, it is highlighted accordingly by pictograms explained in chapter 3.

Hotline

If you still have questions after having read these operating instructions, please contact your dealer or our "Hotline":

Tel.:

++49 (0)180 5 234 787

Fax:

++49 (0)180 5 234 789

Internet: www.aegpartnernet.com

Copyright

No part of these operating instructions may be transmitted, reproduced and/or copied by any electronic or mechanical means without the express prior written permission of AEG.

© Copyright AEG 2009 . All rights reserved.

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Table of Contents

1 Notes on these Operating Instructions.............................

3

2

General Information..........................................................

7

 

2.1

Technology................................................................

7

 

2.2

System Description ...................................................

8

3

Safety

...............................................................................

9

 

3.1

General Safety Instructions.......................................

9

 

3.2

Safety . ........................Instructions for PROTECT C

9

 

3.3

CE ..........................................................-Certificate

13

 

3.4

Technical ........................................................Data

14

4

Set-Up ....................................................andOperation

19

 

4.1

Unpacking .......................................and Inspection

19

 

4.2

Point ..................................................of Installation

20

 

4.3

Overview: ...Connections, Operating / Display Elements

21

 

4.3.1 ........................................................

Front View

21

 

4.3.2 .............................................................

Display

22

 

4.3.3 .................................

Rear view (connections):

23

5

Commissioning...............................................................

25

 

5.1

Mechanical ..................................................Set-Up

25

 

5.2

External ...................................Battery Expansions

26

 

5.2.1 ............................................

Electrical Start - Up

27

 

5.3

Operating .................................................Statuses

29

 

5.3.1 ............................................

Normal Operation

29

 

5.3.2 ........

Battery Operation / Autonomy Operation

30

 

5.3.3 ............................................

Bypass Operation

31

 

5.3.4 ...................................................

Unit Overload

32

 

5.4

Interfaces ................................and communication

33

 

5.4.1 ................

Data line protection RJ11 and RJ45

33

 

5.4.2 ............................

Computer interfaces RS232

33

 

5.4.3 .........................................

Communication Slot

33

 

5.4.4 .....

Shutdown and UPS management software

34

5

6

Signalling and Error Correction ......................................

35

 

6.1

Signalling.................................................................

35

 

6.2

Fault Diagnosis / Fault Rectification........................

37

 

6.2.1

Error Messages................................................

37

7

Maintenance...................................................................

39

 

7.1

Charging the Battery ...............................................

39

 

7.2

Maintenance............................................................

39

 

7.2.1

Visual Check ....................................................

39

 

7.2.2

Checking the Battery .......................................

40

 

7.2.3

Fan Checking...................................................

40

8

Storage, Dismantling and Disposal ................................

41

 

8.1

Storage....................................................................

41

 

8.2

Dismantling .............................................................

41

 

8.3

Disposal ..................................................................

41

9

Glossary

.........................................................................

42

 

9.1

Technical terms.......................................................

42

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2 General Information

2.1Technology

PROTECT C. is an UninterruptiblePowerSupplyi (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar

devices. It consists of:

Mains filter with surge voltage protection (equipment protection/class D) and mains energy backfeed protection

Rectifier section with PFC logic (power factor correction unit)

Separate battery charger with switch mode power supply technology

Sealed, zero-maintenancebattery system as energy storage medium with downstream DC/DC converter unit

IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage

Automatic bypass as additional passive redundancy

Microprocessor controlled control unit

 

Automatic

Mains

Load

 

bypass

filter

 

 

PFC

 

 

Mains

Filter

 

 

 

~ Inverter

 

 

 

Rectifier

 

 

 

DC/DC booster

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPU

 

 

RS232

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control unit

 

 

 

 

 

 

SNMP

 

 

charger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery system

 

 

 

 

 

View of the PROTECT C. components

 

 

 

 

 

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2.2System Description

The UPS is connected to a shockproof socket between the public utility's mains and the loads to be protected.

The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance. A separate, second rectifier (charging REC set up using switch mode power supply technology) is responsible for charging or trickle-chargingthe battery connected in the intermediate circuit. The configuration of this charging REC means the harmonic content of the charging current for the battery is almost zero, so the service life of the battery is increased even more. The inverter is responsible for converting the DC voltage into a sinusoidal output voltage. Amicroprocessor-controlledcontrol system based on pulsewidth modulation (PWM) in conjunction with an extremely quickly pulsating IGBT power semiconductors of the inverter guarantee that the voltage system on the protected busbar is of the highest quality and availability.

In the event of mains faults (e.g. current failures), the voltage continues to be supplied from the inverter to the load without any interruption. From this point onwards, the inverter draws its power from the battery instead of the rectifier. No switching operations are necessary; this means there is no interruption in the supply to the load.

For safety reasons (as required by German standards, VDE), the mains input in the unit will be disconnected by a two-poleswitch in the event of a mains failure. Energy backfeed to the mains and voltage supply to the pins of the mains connector are thus reliably avoided.

The automatic bypass serves to increase the reliability of the supply further. It switches the public mains directly through to the load if there is an inverter malfunction. As a result, the automatic bypass represents an extra passive redundancy for the load.

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3 Safety

3.1General Safety Instructions

Read these operating instructions prior to start-upof the PROTECT C. UPS and its external battery modules (special accessories), and observe the safety instructions!

Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose, while being aware of safety and danger aspects, and in accordance with the operating instructions! Immediately eliminate any faults that could be detrimental to safety.

The following pictograms are used in these operating instructions to identify dangers and important information:

 

Danger!

 

Identifies risk of fatal injury to the operator.

 

Attention!

 

Identifies risk of injury and risk of damage to the

 

unit and parts of the unit.

i

Information!

Useful and important hints for the operation of

the UPS and its external battery modules (special

 

accessories).

3.2Safety Instructions for PROTECT C.

This chapter contains important instructions for the PROTECT C. UPS and its external battery modules (special accessories). These must be followed during assembly, operation and maintenance of the uninterruptible power supply and the battery systems (internal and, if appropriate, external as well).

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The UPS carries high voltage. Danger! The unit may only be opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff!

The output may be live, even if the UPS is not connected to the mains, since the UPS has its own internal power supply (battery)!

For health and safety reasons, the unit must be earthed correctly!

PROTECT C. may only be operated with or connected to a 220 V / 230 V / 240 V mains with protective grounding using a CE marked mains connection cable with PE conductor (included in the delivery) that has been tested in accordance with national standards.

Danger! Risk of burning!

The battery has powerfulshort-circuitcurrents. Incorrect connection or isolation faults can lead to melting of the plug connections, sparking potential and severe burns!

The unit has a warning signal that sounds when the battery voltage of PROTECT C. is exhausted or when the UPS is not working in its normal mode (see also chapter 6.1).

Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS and the battery modules (special accessories):

Do not dismantle the UPS!

(The UPS does not contain any parts that require regular maintenance. Bear in mind that the warranty will be invalidated if the unit is opened!)

Do not install the unit in direct sunshine or in close proximity of heaters!

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