3M 8560 3C CABLE BREAKOUT BOOTSRJS 3C PHASE REJACKETING User Manual

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Cold ShrinkSilicone Rubber

8560 Series 3/C Cable Breakout Boots RJS Series 3/C Phase Rejacketing System

3 Conductor Cable

3MCold Shrink Silicone Rubber

8560 Series 3/C Cable Breakout Boots and 3MSilicone Rubber RJS Series 3/C Phase Rejacketing System are designed to be used in conjunction with three 3M terminations, to seal the breakout area and rejacket the phases on three conductor cable.

Innovations in molded silicone rubber technology, now make possible a complete three conductor all silicone termination. The termination itself can be made with 3MCold ShrinkQT-IIIIndoor and Outdoor Silicone rubber termination. The phase legs (cores) of the three conductor cable needs to be protected from exposure to moisture, corrosion, ozone, UV radiation, and other physical conditions. These legs can be rejacketed with 3MRJS Silicone Phase Rejacketing System. For those applications not inside of a sealed cabinet, the area where the three cables break out from the overall jacket need to be sealed. This area can be sealed with the 3MSilicone Cold Shrink Cable Breakout Boots. The result is an all silicone three conductor termination that will stand the test of time.

Rejacketing Sleeve

Breakout Boot

(A) Seals Over Phase Shield

(B) Seals Over Cable Jacket

3MCold Shrink Silicone Rubber 8560

Series 3/C Cable Breakout Boots

3M 8561 through 8565 Silicone Cold Shrink Cable Breakout Boots are a series of open-endedmolded rubber sealing assemblies that are factory expanded and mounted on removableinner-supportingplastic cores. They are supplied for field installation in apre-stretchedcondition. The supporting cores are removed after the seal has been positioned for installation around the breakout area of a three conductor cable. Core removal allows the silicone rubber boot to shrink down to a predetermined diameter; creating an environmental enclosure for individual cable phase legs and the overall cable jacket.

8560 Series Breakout Boots are designed to protect the phase leg breakout of 3/C medium voltage power cable from exposure to moisture, contamination, corrosion, ozone, ultra-violetradiation, physical contact and other hazards associated with 3/C termination operating environments. 8560 Series Breakout Boots can be used in conjunction with 3M Silicone Rubber Cold Shrink Rejacketing Sleeves for 3/C shielded power cable terminating applications.

Features and Benefits:

Versatile; installs quickly and accommodates a wide range of cable sizes.

Simple hand application; no need for special installation tools.

No torches or heat required.

No specific user skills or craftsmanship required.

Excellent resistance to ozone and ultra-violetradiation

Good solvent resistance; compatible with industry – approved cable cleaners.

Excellent thermal stability.

High dry and wet insulation resistance.

Highly flexible; accommodates all power cable supplier bend radius recommendations.

Seals tight; retains resiliency and pressure even after prolonged years of aging and exposure.

Compatible with all 3M Cold Shrink Termination Products and RJS Series Phase Rejacketing Sleeves.

Rejacketing Sleeve

3M3/C Phase Rejacketing System

3M RJS Series Rejacketing Sleeves are designed so that 3M Cold Shrink QTII & QTIII Silicone Rubber Terminations can be used on 3/C (three conductor) medium voltage shielded power cables of tape shield, wire shield, armored and non-armoredconfigurations. RJS Rejacketing Assemblies are a series of silicone rubber insulators incorporating aninner-expandablepolyester braid designed to reduce sliding friction and deliver the insulator onto the cable. Rejacketing sleeves are designed to protect the phase legs (core) of 3/C shielded power cable from exposure to moisture, corrosion, ozone,ultra-violetradiation, physical contact and other hazards that are associated with termination operating environments. Rejacketing sleeves are designed to be used in conjunction with 3M Cold Shrink Breakout Boots and Silicone Rubber Terminations.

Features and Benefits:

Versatile; installs quickly and accommodates a wide range of cable sizes.

Simple hand application; no need for special installation tools.

No torches or heat required.

No specific user skills or craftsmanship required.

Excellent resistance to ozone and ultra-violetradiation

Good solvent resistance; compatible with industry – approved cable cleaners.

Excellent thermal stability.

High dry and wet insulation resistance.

Excellent shelf life.

Easy to adjust sleeve length; adapts to variable equipment connection and mounting requirements.

Compatible with 3M Cold Shrink PST Breakout Boots and Termination Products.

3MCold Shrink Silicone Rubber 8560Series–3/CCable Breakout Boots

Product Number

Cable Phase Shield

Cable Outer Jacket

 

Diameter Range

Diameter Range

 

[A]

 

[B]

 

 

 

 

 

8561

0.48 – 0.72" (12,2 – 18,3 mm)

1.17

– 1.94" (29,7 – 49,3 mm)

 

 

 

 

8561

0.61 – 0.95" (15,5 – 24,2 mm)

1.46

– 2.67" (37,1 – 67,8 mm)

 

 

 

 

 

8563

0.82 – 1.18" (20,8 – 30,0 mm)

1.92

– 3.10" (48,8

– 78,7 mm)

 

 

 

 

 

8564

1.02 – 1.63" (26,0 – 41,4 mm)

2.52

– 4.32" (64,0

– 109,8 mm)

 

 

 

 

 

8565

1.09 – 1.94" (27,7 – 49,3 mm)

2.60

– 4.70" (66,1

– 119,4 mm)

Rejacketing Sleeve Selection Guide —

Based on Diameter Range and Cable Conductor Size

Product

Metallic Shield

3.3 KV

3.3 KV

5.0 KV

6.6 KV

6.6 KV

8.0 KV

Number

Diameter Range

(mm2)

(mm2)

(AWG)

(mm2)

(mm2)

(AWG)

 

 

IEC

JIS

AEIC

IEC

JIS

AEIC

 

 

 

 

 

 

 

 

RJS – 1

0.43 – 0.60"

16 – 35

8 – 22

8 – 2

16 – 25

8 – 10

6 – 4

 

10,9 – 15,2 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 2

0.60 – 0.80"

50 – 95

38-60

1 – 3/0

35 – 70

14 – 38

2 – 2/0

 

15,2 – 20,3 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 3

0.80 – 1.02"

120 – 185

100

– 150

4/0 – 400

95 – 150

60 – 100

3/0 – 350

 

20,3 – 26,0 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 4

1.02 – 1.28"

240 – 300

200

– 250

500 – 750

185 – 300

150 – 250

400 – 600

 

25,9 – 32,4 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 5

1.28 – 1.62"

300

– 325

800 – 1000

300 – 325

750 – 1000

 

32,5 – 41,1 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product

Metallic Shield

10 KV

15 KV

20 KV

25 KV

30 KV

35 KV

Number

Diameter Range

(mm2)

(AWG)

(mm2)

(AWG)

(mm2)

(AWG)

 

 

IEC

AEIC

IEC

AEIC

IEC

AEIC

 

 

 

 

 

 

 

 

 

RJS – 1

0.43 – 0.60"

 

 

10,9 — 15,2 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 2

0.60 – 0.80"

10 – 50

2

– 1

 

15,2 – 20,3 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 3

0.80 – 1.20"

70 – 150

1/0 – 4/0

25 – 70

2 – 1/0

 

 

 

20,3 – 26,0 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 4

1.02 – 1.28"

185 – 300

250

– 450

95 – 185

2/0 – 250

35 – 70

1/0 – 3/0

 

25,9 – 32,4 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RJS – 5

1.28 – 1.62"

500

– 750

240 – 300

300 – 500

95 – 240

4/0 – 500

 

32,5 – 41,1 mm

 

 

 

 

 

 

 

IEC = International Electrotechnical Commission

JIS=Japanese Industrial Standard

AEIC=Association of Edison Illuminating Companies

Important Notice

All statements, technical information, and recommendations related to Seller’s products are based on information believed to be reliable, but the accuracy or completeness thereof is not guaranteed. Before utilizing the product, the user should determine the suitability of the product for its intended use. The user assumes all risks and liability whatsoever in connection with such use.

Any statements or recommendations of the Seller which are not contained in the Seller’s current publications shall have no force or effect unless contained in an agreement signed by an authorized officer of Seller. The statements contained herein are made in lieu of

all warranties, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose which warranties are hereby expressly disclaimed.

SELLER SHALL NOT BE LIABLE TO THE USER OR ANY OTHER PERSON UNDER ANY LEGAL THEORY, INCLUDING BUT NOT LIMITED TO NEGLIGENCE OR STRICT LIABILITY, FOR ANY INJURY OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES SUSTAINED OR INCURRED BY REASON OF THE USE OF ANY OF THE SELLER’S PRODUCTS THAT WERE DEFECTIVE.

3

Electrical Products Division

 

 

 

6801 River Place Blvd.

 

 

 

Austin, TX 78726-9000

 

 

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