3M 3M-MATIC 800AF-S BROCHURE User Manual

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3M-Matic

Automatic Adjustable

Stainless Steel Case Sealer 800af-s

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Reliable productivity in corrosive and high moisture environments

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3M-Matic Automatic Adjustable Stainless Steel Case Sealer800af-s…ruggeddependability

For durability and productivity in high-moistureand corrosive packaging operations, the3M-Matic Automatic Adjustable Stainless

Steel Case Sealer 800af-sconforms to NEMA standard 250 type 4x specifications for watertight enclosures.

Engineered with 99% stainless steel for corrosion resistance, there are no painted surfaces.

For productivity, flaps are folded and tightly sealed at up 28 cases/minute.

Easy-to-installand use, you’ll be quickly making tight, consistent seals on a wide range of RSCs with minimal operator training.

Height and width adjust easily for cases as small as 4.75" high x 4.75" wide and as large as 24.5" high x 21.5" wide.

Sturdy construction and twin motor side drives handle case weights from 5-85 lbs.

3MAccuGlide

Stainless Steel Taping Head

Designed for high moisture and corrosive environments but not for direct high pressure wash down

Upper and lower heads easily removed for service

Frame mounted tape drum

Easily mounts up to 16" tape diameter

Use with a full range of Scotch® Box Sealing Tapes in 36 mm to 48 mm widths

Friction drum brake to maintain proper tape tension and prevent overcoasting for smooth tape application

Dual masts and dual crossbar

Provides greater stability of taping head position

Belt drive assembly

and gearmotor on each side

Traction-gripsurface on belts for positive case drive through top flap folding and taping

Laced belt construction for replacement ease

Easily replaced assembly

Dual gearmotors to maintain reliable 78'/minute belt speed

Top flap compression rollers on each side

Positions and closes flaps before taping for an improved seal

Optional casters

Caster brake and locking swivel for on the job stability

Large 4" diameter polyolefin tires for easy movement

Corrosion-resistantbushing

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Width adjustment crank

Set for case widths from 4.75" to 21.5"

Flap folding rods

• Precisely closes major box flaps

Flap kicker for automatic rear flap closure

• Sturdy one-piececonstruction

Easy-to-usegraduated scale for kicker adjustment

Convenient on/off switch

• Can be repositioned on either side for better access and line changes

Hinged access doors

• Punched steel to observe case flow

• Electrical/pneumatic interlock for safety

• Standard left-sidemounted; optional right or both

side mounted

Centrally-locatedemergency stop on both sides

• Easily accessible e-stop

• Cuts off electrical and pneumatic

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Adjustable leg height

• Graduated for precise adjustment from 24" to 35" bed height (without casters)

Box gate (indexer)

Separates boxes from flooded infeed conveyor

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• Permanently bonded to resist

Box Capacities

 

distortion from heat and humidity

Length: 6" to 30"

 

Width: 4.75" to 21.5"

 

Height: 4.75" to 24.5"

3M-MaticAutomaticAdjustable

Stainless Steel Case Sealer 800af-s

Specifications:

Box:

Boxes must meet current FBA/PMMI voluntary standards for RSC containers. Boxes not meeting these standards – for example, width is more than 50% of length or depth is less than 25% of length – should be test run to ensure satisfactory machine performance.

Style: Regular slotted container (RSC)

Bursting test: 125 to 275 lbs. per sq. inch single or double wall, B or C flute.

Size:

Min

Max

Length

6" (150 mm)

30" (760 mm)

Width

4.75" (120 mm*)

21.5" (545 mm)

Height

4.75" (120 mm)

24.5" (620 mm)

Special modifications may be available for carton sizes not listed above. Contact your 3M sales representative for information.

Note: The3M-Matic 800af-scan accommodate most boxes within the size range listed above.

However, if

Box length in Direction of Seal is less than .6 Box Height

boxes should be test run to ensure proper machine performance. Also, some wide low boxes will require the removal of the compression rollers.

 

Min

Max

Weight:

5 lb. (3 kg)

85 lb. (38 kg)

Packing: Contents must be heavy enough to hold box flat on conveyor bed with bottom flaps fully closed. Contents must support top flaps. Contents must not extend beyond top flap score line.

Tape:

Scotch brand pressure sensitive box sealing tapes.

Width: 800af-s:1.5 inches or 36mm minimum to 2 inches or 50mm maximum.

800af3-s:2 inches or 50 mm minimum to 3 inches or 75 mm maximum wide.

Roll diameter up to 16 inches (400) diameter on a 3 inch (75 mm) diameter core.

Machine:

Motor horsepower(per motor): 1/6 Hp Power:

Electrical — 115 V, 60Hz, 3.8A 440 watts, 8 ft. (2.4m) power cord with grounded plug included.

Pneumatic – 70PSIG (5 bar), 2.5 SCFM (76-L/min@ 20°C, 1 bar) at 28 boxes per minute.

Contact your 3M sales representative for power requirements not listed above.

Weight:

820 lbs. (370 kg) uncrated

900 lbs.(410 kg) crated

Operating rate: Up to 28 boxes/minute Box drive belt speed: 78 fpm (.4 m/s)

Operating conditions: Use in relatively clean environments at 40°F to 120°F (5°C to 50°C) with clean, dry boxes. Machine should not be washed down.

Installation:

• Machine must be level

Custom-suppliedinfeed and exit conveyors must provide straight and level box entry and exit

Exit conveyors (powered or gravity) must convey sealed boxes away from machine

Powered infeed conveyors must not exceed 60 feet per minute (.3 m/s) and guide boxes into machine

Footprint:

L2

 

 

 

 

L1

W

F

Box Travel

 

 

 

 

Control Side

H

B

C

Air Hose Connection

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W

L1

L2

H

B

C*

F

Min inches (mm)

38.8 (985)

75.6 (1920)

93.4 (2370)

62 (1575)

24 (610)

5.3 (135)

32.5 (825)

Max inches (mm)

38.8 (985)

75.6 (1920)

3.4 (2370)

86 (2185)

35 (890)

5.3 (135)

32.5 (825)

*Casters are optional

Product Use: User is responsible for determining whether the product is fit for a particular purpose and suitable for user’s method of application.

Warranty and Limited Remedy: THE FOLLOWING WARRANTIES ARE MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED

TO THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic Automatic Adjustable Stainless Steel Case Sealer800af-swith the following warranties: 1) The Taping Head knife blades, springs and rollers will be free from all defects for ninety (90) days after delivery. 2) All other Taping Head parts will be free from all defects for three (3) years after delivery. 3) All other parts will be free from all defects for two (2) years after delivery.

Please refer to individual data pages for additional details and exceptions.

If any 3M-warrantiedpart is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due tonon-lubrication,inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller.

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Industrial Business

Industrial Adhesives and Tapes Division

Bldg. 21-1W-10

900 Bush Ave.

St. Paul, MN 55106 1-800-362-3550www.3M.com/packaging

AccuGlide,3M-Matic,and Scotch® are trademarks of 3M.

Printed in U.S.A. © 3M 2005

70-0710-0319-1